1974 starcraft chieftain wiring

1975oday22

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Sep 2, 2022
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does anyone have any wiring diagrams for this boat? seems that all my wiring is messed up. my engine is a 1991 mercury 115hp 2 stroke. the controls are also merc. that works, but one connector is not going to anything . but i have no trim . the wires and switch are on the helm but nothing to the rest. got 2 different plugs that are not hooked up, no nav lights work at all. the only thing that does work besides the engine is bilge pump. even the gauges seem not to be lit up or working. not feeling well with any of this wiring .
 

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1975oday22

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here is my wiring rats nest. i have went ahead and ordered another blade fuseblock ,glass fuses dont cut it with me. i also noticed that there is no windshield wiper.... is this normal for these not to have one? i thinks i got alot of work ahead of me on this ..... also the only gauges i have are rpm and speed. nothing else. no oil temp, no gas gauge, no water temp, nada just those 2 gauges.
 

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jbcurt00

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Nope, no wiring diagram

Motor wiring is all there is found in motor service manual
 

1975oday22

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Sep 2, 2022
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wonder if any chieftain owners can chime in here and show me some pics of their wiring? especially if they have a 1991 mercury 115hp on it. ? hopefully im not at a loss........
 

IslandExplorer

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Oct 21, 2019
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wonder if any chieftain owners can chime in here and show me some pics of their wiring? especially if they have a 1991 mercury 115hp on it. ? hopefully im not at a loss........
The outboard boat consoles on these boats always seem to have a lot less gauges than the I/O's. My Starchief 18 was very similar to yours. I hate glass fuses too and installed a blade fuse box in cabin on the wall on starboard side. I also cut out a square access panel hole using a plunge cutter in the cabin that let me get to all those connections behind the teak console. This made tracing wires and verifying circuits Way easier. I had to mess around with the wires and replace the old push/pull switches to get lights to work properly. Tach I think is that round 2 pin plug, round 3 blade being trim I believe but not sure. Both probably just need to be spliced in to old harness. I'll see if I can scrounge up some pics of the wiring area behind the console and post them if I do.
 

havoc_squad

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To the OP, this is not rocket science.

Research, organization, and attention to detail will make this work go smoothly.

If you understand how to properly perform low voltage wire management and low voltage wiring power requirements, especially on a boat, it will make this from a nightmare to very easy.

First, you need to properly identify the wires that apply to your outboard motor's wire harness assembly.

Here is a good reference to start for the wire harness color codes: https://www.maxrules.com/fixmercwiringcodes.php

Here is a decent overview of 12 volt electrical wiring: https://www.boatus.com/expert-advice/expert-advice-archive/2012/july/12-volt-electrical-systems

Calculating wire gauge size based on entire wire length (both ways) and max amps: https://www.wirebarn.com/Wire-Calculator-_ep_41.html

#1. Buy you a digital multimeter if you don't have one. The usual abilities (ohms, continuity, resistance, AC & DC volts)

#2. Buy you a retractable test lead kit set.

#3. Unplug outboard engine harness to outboard engine. If you accidentally sent 12 volts to the kill circuit on the motor, you won't fry your ignition system. (Most outboard ignition systems work by shorting it to ground via the ignition key). Sending 12 volts to that kill circuit is a sure way to fry your outboard's ignition.

#4. Several sheets of paper. You need to write down and document how things are currently connected on the boat. Then draw a wire diagram.

If need be, use multiple sheets to document wire diagram sections so you don't have to fit everything on one page.

If you can get this documented properly on paper of what your setup is, you can easily take that information and use it to improve things or ask others for recommendations.
 
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IslandExplorer

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Here are some pictures from when I added the access panel, fuse block, and a 6 switch panel.
Switch assignment that has worked well for me:
1. Nav Lights
2. Anchor Light
3. Interior Lights
4. Bilge 1- Override ON
5. Instrumentation (fuel guage, tach, guage backlights)
6. FM Radio + 12v guage ON
 

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1975oday22

Chief Petty Officer
Joined
Sep 2, 2022
Messages
598
Here are some pictures from when I added the access panel, fuse block, and a 6 switch panel.
Switch assignment that has worked well for me:
1. Nav Lights
2. Anchor Light
3. Interior Lights
4. Bilge 1- Override ON
5. Instrumentation (fuel guage, tach, guage backlights)
6. FM Radio + 12v guage ON
thank you , this helps alot. cheers
 

IslandExplorer

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Oct 21, 2019
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Sure no problem, forgot to add:
The power trim switch has 3 wires:
Red w/White stripe
Blue w/White stripe
Green w/White stripe
 

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