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    Fuel tank repair

    Greetings. Question regarding repairing a pitted fuel tank. Back story-a few years ago I purchased a product called alumilloy. It was to repair broken aluminum tabs, and or repair aluminum parts. I used it mainly for repairing aluminum engine blocks. I spent the last 30 years racing go karts...
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    1990 Bayliner 2651 fuel tank dimensions

    Getting around to pulling the trigger on replacing my fuel tank. someone asked ( quite a while ago) about the dimensions on the fuel tank On a 1990 Bayliner 2651. measurements are as follows.
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    Steering pin replacement

    I’m rebuilding my 1990 Alpha 1 Gen 1 outdrive. Before removal I noticed a bit of slop in the steering pin. I’m tearing it apart. Removed bushings and replacing seals. For git’s and shiggles I decided to put the steering pin in the gimble ring and tighten the bolts. Low and behold it tightened up...
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    Aluminum vs. plastic fuel tanks

    Happy 4th to all. In the process of replacing the belly fuel tank in my 1990 Bayliner 2651. It’s a 55 gallon tank. The tank has been removed and is definitely past its prime. Looking at prosmand cons on what to replace it with. She is a trailer queen and will not be left in a slip for he...
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    Setting transom with epoxy

    Okay… question regarding setting the transom in with the west system epoxy. This is for a small transom section on a 1990 Bayliner 2651. It’s not a the entire transom that’s being refitted. Just the middle section. Approx 24 “ x 27”. Here’s what being replaced. after reviewing all options I’ve...
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    Actuator rebuild

    I’m looking to rebuild my power steering actuator. It’s from a 1990 alpha 1 gen 1. Has anyone been successful at rebuilding? Anything special that I should be aware of? Searching the net seems like most parts are no longer made. Im assuming it’s mostly seals and cleaning. I’ve removed it from...
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    Exterior vs interior plywood

    All, looking for advice on transom replacement materials. Since the wood will be sealed with resin and clothed over what’s the benefit of using exterior grade plywood vs interior grade for transom replacement? I see that the exterior is constructed with water proof glue. Any reason you can’t use...
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    Is there more wood

    Replacing transom on my 1990 2651 Bayliner. My restoration is in another post. Managed to rip out down to the outer layer. Question is…..there seems to be no more wood on either side of the center transom. Just fiberglass. Pics below . I’m pointing to the area in question. Can someone confirm...
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    Inner transom ring good or bad

    Hey all… removed this inner transom ring. Alpha1 gen 1…..is this serviceable? Can it be cleaned up and reused? Looking for advice and guidance. Any help would be appreciated.
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    1990 Bayliner 2651 resto

    To begin I’d like to thank everyone on this site. Reading and learning about what NOT to do 😂has helped me greatly. The knowledgeable folks on here is amazing. This post is a bit backwards since I’m trying to recreate the last 5-6 years and sharing my project. Which is still in progress! I...
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    Replacement long block

    Hoping to get some information regarding what else I need to take off ( and reuse) from the old 5.0 and transfer to the new( reman) long block. Here’s the list of what Ive currently done. removed, inspected, cleaned, painted and rebuilt: carb intake manifold distributor risers power steering...
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    Cleaning aluminum gas tank

    Love this forum. Great information from knowledgeable boaters. Looking for advise on the best way to clean the inside of an aluminum gas tank. I’ll be removing the tank from a 1990 Bayliner 2652. Once removed I’ll pressure test and if it passes I’d like to clean the inside. What’s the best way...
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    Pressure test 1990 Alph1 Gen1

    Hello All, I recently replaced seals on my outdrive. Did both upper and lower. Shift shaft seal, replaced impeller with all new seals and replaced bearing carrier. I replaced everything but the universal joint seal on the top half since it is a bit tricky to get the preload correct. Did a...
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    Fuel tank dimensions 1990 Bayliner 2651

    Looking to replace my fuel tank on a 1990 Bayliner 2651. Gotta cut the fuel tank from the aft cabin. I can determine the width by visual inspection in the engine compartment, I just don’t know the length. Anyone have a ballpark length of the tank? Any help would be appreciated.
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    Interior fabric

    Hey all…. Looking for advise on the best fabric to use for the interior cabin cushions. Has anyone tried outdoor fabric? I’m in the process of redoing bar stools and when I was searching for fabric on line I came across “ outdoor fabric” Curious if anyone has tried using this type of material...
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    1990 Bayliner 2651 Fuel tank dimensions

    Good day all! Looking to remove/ inspect/ and-or replace my fuel tank. I can determine the width of the tank since it’s viewable from the engine compartment I’m just not sure of the length. I’ll need to cut out from the aft cabin. Anyone know the length of the tank? Anything else to consider for...
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    70hp Force shift adjustment

    Having a bit of an issue with shifting into neutral. When I throttle down from forward to neutral I must go just a little past neutral to get prop to actually get her out of gear. Seems like a small fix. Question is- Should the adjustment be made on the stainless steel rod adjustment nuts on the...
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    Replacing snaps

    Looking for advise on replacing/ cleaning boat top snaps. They are 30 years old and are looking tired. Some snaps are screwed in, some riveted, some are flat out gone. Whats the right steps in replacing or cleaning up those that are there. Curious as to what folks out there have done.
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    Bottom paint removal

    What is the best way to remove bottom paint? I’ve seen everything from oven cleaner to scraping to sanding being discussed. Any thoughts/suggestions? I’m reviving a 1990 2651 Bayliner. Looks like there’s several coats of various paints. I don’t think the PO(s) took the time to do it right and...
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    Old insta trim tab hoses

    Looking to replace the old hardened trim tab hoses on a 1990 bayliner 2651.... old insta trim motor works well.....the hoses are rock hard and need to be replaced.....the hose Is readily available on line....... what’s the process for getting the new trim hose off the trim tab cylinder and...
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