Rebuilding a 165 3.7 to make it a 190

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Jan 10, 2019
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hello! I have an 85 sundancer with twin 190’s. I have been able to get a 165 3.7 core. I want to rebuild the 165 as a spare. And also make it a 190, what are the internal differences in the engines ? What all do I need to do to make the 165 a 190?
 

Bondo

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What all do I need to do to make the 165 a 190?

Ayuh,.... Welcome Aboard,..... Slap a 4bbl. carb on it, 'n yer there,.....
 

Scott Danforth

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and if you want to make the 470 motor produce 190hp and be reliable, you should look into the following modifications:
  • edelbrock, aluminum head for Ford FE motors - requires you to drill the big hole in the end (this will prevent the thermal expansion issues with the aluminum block and iron head)
  • port matching the head, manifolds
  • stabilizing the cylinder bores in the floating bore block. this requires a bit of machining and a custom made block girdle/spider
  • run only Mercruiser head gaskets (not even Felpro gaskets last on the motor due to the odd block)
  • make sure you have the larger heat exchanger
  • the aforementioned 500CFM 4-barrel
Or simply bolt in a 4.3 (however on twin 470's the motors are two close together.)
 
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