Re: Whats the best grinder wheel type to use??
What I've found works best for removal of glass and paint is the 3m "sandblaster" flap disks... you have to buy a quick-change adapter for them unlike the regular flap disks, but they do seem to last a lot longer. 36 grit for really tough glass/rust removal, 60 or so for most jobs.
Be warned that they will cut FAST, so be careful not to remove more than you want.
For cutting off chunks of glass, get a set of the super thin metal cutoff disks (I have a second, cheaper grinder I keep one in).. they go through glass like a knife.
I've found that the standard metal grinding disks like you'd use to shape steel are pretty worthless for glass... best case they grind ok for a couple minutes, but then they heat up enough to melt the resin and clog. Useful for grinding metal to shape, but that's about it.
I use one of the 3m VOC respirator masks for grinding... the charcoal filters have a fixed lifetime once opened, but they'll still filter particles nicely, and are more comfortable and work better than the paper dust masks. They also let more air through, which is big for me.
Make sure you use long sleeves when possible, ideally cover exposed skin beforehand with talcum or gold bond or a barrier cream, and start your shower with cold water. All this is a pain, but it'll keep the itching to just a few spots here and there instead of all down your arms and such.
By the way, this process will cover everything in the general area with a fine white dust. Ideally use an OSHA dust collector on your grinder and attach it to a shop vac, it'll save you cleanup.
Erik