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  1. #1
    Cadet
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    Mar 2012
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    Angry 2001 Suzuki 90 4 stroke disaster...help!

    Recentlly bought 2001 90 hp 4 stroke with under 100 hrs rarely used stored on boat in garage 10 yrs.. good sea trial first, trouble starting 4 time used and brought in for service. full of emulsified oil water shooting out of cyl #4. diagnosis water passge blocked with sand causing hot spot, overheating, blown head gasket. Repair estimate $3000. O.K. head sent to machine shop , soaked in mineral oil, and shop tells mechanic the head has microcorrosion and cannot be fixed. new estimate $5600. Mechanic says Suzuki changed alloy to save weight at that time and there have been many corrosion problems. He expressed concern that even a replacemnt head maybe the weak alloy and fail again in a few years (used in salt water I flush regularly) Is this true or am I being hosed? should I bag the motor (funds very short) or can I have faith in a replacement head? Please advise quickly. Thanks

  2. #2
    Supreme Mariner Silvertip's Avatar
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    Default Re: 2001 Suzuki 90 4 stroke disaster...help!

    Find a new mechanic.

  3. #3
    Petty Officer 1st Class mxcobra's Avatar
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    Default Re: 2001 Suzuki 90 4 stroke disaster...help!

    Quote Originally Posted by Silvertip View Post
    Find a new mechanic.
    secound that......
    Research the parts your self and find out what a new head really cost!

  4. #4
    Petty Officer 1st Class mxcobra's Avatar
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    Default Re: 2001 Suzuki 90 4 stroke disaster...help!

    http://www.ebay.com/itm/2002-F-90-Hp...s_Gear&vxp=mtr

    mail it to me and I ll put the head on for another 500 us dollers

    oops wroung head but you get the idea

  5. #5
    Cadet
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    Default Re: 2001 Suzuki 90 4 stroke disaster...help!

    Cylinder head IS $1864. What about the corrosion? Total parts are around $3000.

  6. #6
    Rear Admiral clanton's Avatar
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    Default Re: 2001 Suzuki 90 4 stroke disaster...help!

    And the head may not be the only problem. Look at the other threads with water in oil.
    Help somebody every day, if you can.

  7. #7
    Cadet
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    Default Re: 2001 Suzuki 90 4 stroke disaster...help!

    Thanks for replies...I'm junking the piece of crap and going 2 stroke E-TEC or Optimax

  8. #8
    Petty Officer 2nd Class
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    Feb 2012
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    Naples Florida
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    Default Re: 2001 Suzuki 90 4 stroke disaster...help!

    Very common to have a corroded head around that year. I had a DF 70 with the same problem. Sent the head to the machine shop and milled it and welded a small spot and it has work ever since. Work was done 3 years ago

  9. #9
    Cadet
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    Feb 2012
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    ft pierce florida
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    Default Re: 2001 Suzuki 90 4 stroke disaster...help!

    Quote Originally Posted by gpr50 View Post
    Thanks for replies...I'm junking the piece of crap and going 2 stroke E-TEC or Optimax
    Smart move on the etec.Get away from suzuki

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