Real world Wiring

hoot22

Recruit
Joined
Sep 22, 2004
Messages
4
Does anyone know of a source for learning wiring a 12volt system for new boat. I bought the 12volt Doctor book , but it has little practical use for proper wiring of a vessle.<br /><br />Thanks
 

18rabbit

Captain
Joined
Nov 14, 2003
Messages
3,202
Re: Real world Wiring

Hoot22 - welcome to the board. What part of Arnold's country are you in?<br /><br />You are smart to inquire/research before starting a rewire project. Not hard, but there are ways to do it and ways to definitely NOT do it. Ed Sherman writes good stuff on marine electric. Get this book:<br /><br /> http://www.iboats.com/mall/index.cgi?prod_id=11203&current_category=book>electric&*******=842697460 <br /><br />Btw, voltage really isn't an issue ... 12v vs 24v vs 36v. The basics are the same.
 

airman

Petty Officer 1st Class
Joined
Aug 9, 2003
Messages
332
Re: Real world Wiring

Go to your local library and find a copy of the ABYC (American Boat and Yacht Council)standards too. In fact, the library will probably have a few more helpful books, too.
 

ThomWV

Senior Chief Petty Officer
Joined
Dec 19, 2003
Messages
701
Re: Real world Wiring

Let me make a couple of suggestions for you as well.<br /><br />Before you begin take a large piece of paper and draw an outline of a hull on it. Mark on it every single electrical device on your boat, the lights, the pumps, the electronics, everything and then draw your own schematic. Do it in colored pencils and make sure the color you draw matches the wire color you will be using. Make insets for your buss bar(s) and for your fuse or circuit breaker panel(s). Make rough estimates as to the length of the wire runs and err on the side of long estimates and then use those numbers to determine your wire sizes and fuse/breaker requirements. Do all of this first, before you so much as buy your first package of connectors. Make sure you follow your schematic when you do the actual wireing and more importantly make sure you modify your drawing to agree with what you actually install while you are out there doing the work. Sometimes things have to change.<br /><br />After you've finished the job go back and redraw your schematic to reflect what was actually installed and where the wires actually ran. Stash the schematic away somewhere safe.<br /><br />Some folks solder, some folks crimp, some folks do both. I do both, you ask around and read a lot and decide for yourself how you want to make connections, but in either case you're going to need shrink fit in several sizes.<br /><br />Blue Seas is a very good source for buss bars, fuse boxes, circuit breaker panels, switches, tools, and supplies. Use Anchor for your wire. <br /><br />Here is the most important thing I can tell you about wireing in general: Support the runs of wire so that at no point is the weight of the wire supported by a connector. I normally tie my wires down at least every foot.<br /><br />Sometimes it makes a lot of sense to plan some modularity into the wiring system. By that I simply mean put plugs in the system here and there so if you need to remove devices it is easy. Sometimes you can achieve this using either Molex or those weather-proof GM style (if you guys who wire cars or boats haven't seen these things take a look http://www.quickcar.net/ign_sys/terminals.html )plugs. An example of what I mean is that you can put a plug in the system so that all the wires that feed and exit from a fuse panel go to a plug with the other end feeding the boat. That makes it a very fast and much easier job to replace the fuse panel if the need should arise.<br /><br />Thom
 

thejeepster02

Petty Officer 2nd Class
Joined
Jul 22, 2004
Messages
129
Re: Real world Wiring

ThomWV<br />Great suggestion on making and keeping a schematic. Next fall I plan to rewire completely and I can see a couple years down the road if I want to add or repair, a updated schematic showing wire colors and or numbers would speed up the process.
 

fireman57

Captain
Joined
Aug 24, 2004
Messages
3,811
Re: Real world Wiring

I just finished rewiring a small 15 ft runabout. Used a positive and negative buss under the dash. Also ran all wires in 1/2in PVC with T's and elbows. This was supported under the top of the gunwhale by conduit clips. Makes it a lot easier to fish a new wire through if something goes bad. Also all my conections are where I can reach them at the end of the PVC. I used the small "bullet" connectors so if a fixture went bad I could just unplug one and plug in the next. They will oxidize once in a while but they are easy to get to under the dash and clean. The PVC also prevents any wires from getting rubbed and frayed. Rewired my boat trailer the same way. Good Luck.
 
Top