1976 evinrude 85hp choke solinoid HELP PLZ

StangGO

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Aug 12, 2013
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hi all so i got this motor running the other day but noticed the choke solenoid wasnt doing anything i got the motor started by ,manually adjusting the choke and was wondering if there are settings for it or ways that i can test if its good still and the wiring is bad up to the toggle switch
 

Joe Reeves

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Re: 1976 evinrude 85hp choke solinoid HELP PLZ

Simply apply 12 volts directly to the terminal on the choke solenoid.
 

F_R

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Re: 1976 evinrude 85hp choke solinoid HELP PLZ

Manual choke must be in center "Automatic" position for the electric choke to work. Is it?
 

StangGO

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Re: 1976 evinrude 85hp choke solinoid HELP PLZ

i believe that it is in automatic yes but my biggest concern is if its bad or the wiring
 

F_R

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Re: 1976 evinrude 85hp choke solinoid HELP PLZ

What Joe said, as a test use a jumper to apply 12V to the wire going to the solenoid. Actually, I think it has two wires. 12V to one of them will only close it part way, to both will slam it shut tight. Unless it has been modified, that is. The mod involves connecting both wires together, which again slams it shut tight.
 

JRegier

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Re: 1976 evinrude 85hp choke solinoid HELP PLZ

I think on the '76 there was only 1 wire; on the electric shift units they had a thermostat and half choke until '73
 

StangGO

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Re: 1976 evinrude 85hp choke solinoid HELP PLZ

there is two wires one is purple and white and the other is purple and yellow
 

Joe Reeves

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Re: 1976 evinrude 85hp choke solinoid HELP PLZ

there is two wires one is purple and white and the other is purple and yellow

(Temperature Actuated Choke Solenoid Conversion)
(J. Reeves)

Various OMC engines that were manufactured in the later 1960s thru the early 1970s, for example the 1969 55hp Evinrude/Johnson incorporated a dual stage choke solenoid...... easy to identify as they have two wires leading to the solenoid, one purple/white, one purple/yellow.

The purple/yellow is attached at the engine wiring terminal strip to another purple/yellow wire that led to a heat sensor. The initial stage, with the key ON, (purple/yellow), when cold, would keep the choke pulled in half way until the engine warmed up, at which time it would release and open the choke butterfly.

The second stage (purple/white) is attached to another purple/white wire at the engine terminal strip which leads to the choke switch. When the switch was engaged, the choke closed etc.

The problem with this setup is that as the engine got older, the thermostat acted up, water pump became weak, whatever, the heat sensor failed to operate properly and the choke would not release from that half closed position. This would cause the engine to run in a rich fuel mixture condition (flooding, loading up).

The cure to this problem, via a service bulletin from OMC was to remove the solenoid purple/yellow wire from its original location and connect both of the solenoid wires (purple/yellow & purple/white) to the engine wiring harness purple/white wire at the engine terminal strip.

The above change would allow both solenoid wires to be energized when the choke switch is engaged, pulling the choke butterfly in firmly..... and only when the choke switch is engaged.
 
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