Re: Filler (bondo) question
Yes I agree Yall are right I use the term "bondo" loosely.<br /> The filler I use is poly based but never gets wet.<br />This is a two man row boat that we extended about two feet last year. Its about 21 feet now. What we do is make a mold of the bottom, in the middle where the dimentions are the same, and pull the mold off. Then cut the boat in half and pull it apart using a strongback. Then we epoxy the mold to the outside of the bottom overlapping about 8,10 inches on both sides. Then use the filler "bondo" to feather in the piece. I like the poly base because its easier to sand smooth. Its all epxoy from then on. We epoxy a layer of glass in then a layer of epoxy putty (silica), sand it smooth, another layer of glass and putty, sand it smooth then we start with micro ballons until everything disapears. Then 3 or 4 coats of tinted (black) epoxy sanding inbetween coats then buff until we get a nice finish. Then flip it and work on the inside. <br />Now the funny part. After 10 months we get a call the boat is taking on water, I couldn't figure it out. Put the boat in the shop and fliped it and the bottom was all gouged up. I know the guy rows every day, God Bless him, he is in his 60's, so I asked him how he gets the boat out of the water. He said he drags it up onto a wooden dock, and get this, with the other rower still in the boat. Gotta love it.