Re: 95 4.3 vortec questions.
[Your 95 roller block will need a new manifold that should be it. All the talk of vortec is just marketing...but what GM did do was develop a new head design 96-97 which was a racing head at that time quick cheap power...And ever since then people have decided that was the true vortec motor when in fact it (vortec) was around for a long time. In the link below it give's the chronolgy of the engine changes.
the complete 4.3 history - Car Forums and Automotive Chat
1993-'94 with balance shaft: Things got more confusing with the balance shaft blocks in '93-'94. All of these engines have to have the two extra bolt holes for the strut bosses and 10 bolt holes for the tin front cover. There are five castings that may or may not be right:
* All of the 10224534 and 10224535 blocks have the two strut bosses and 10 holes for the front cover, so they will fit everything in '93 and '94.
* The 10227196 castings have the strut bosses, but they came with either six or 10 holes.
* The 10224834 blocks have 10 bolt holes, but they came with or without the strut bosses.
* The 10235359 blocks were the most confusing because they came with or without the two strut bosses and with either six or 10 holes for the front cover!
Consequently, all of these castings must be checked and sorted by both casting number and features in order to be sure that they will work in everything in '93 and '94.
1995 with balance shaft: 1995 isn't a whole lot better. All of the '95 engines had a balance shaft and the strut bosses, but the flange around the timing gear was changed to accommodate the new plastic front cover. The overall shape stayed the same, but the flange was noticeably wider with big bulges around six of the bolt holes.
There was a mid-year change that can cause problems, too. The early engines used a "first design" tin front cover with 10 bolt holes. The later ones had the "second design" plastic cover that had only six bolts, so the flange can have either six or 10 holes drilled in it. That means that the tin cover won't work on a block that was drilled for a plastic cover, so the blocks aren't always interchangeable.
Things can get confusing in '95, because the 10227196 and 10235359 castings that were used in '95 came with the narrow flange in '94 and were converted to the wide flange in '95. All of the 10227196 castings had the strut bosses, but some of the earlier 10235359 castings didn't.
You can use either one of these blocks in '95 as long as it has the strut bosses and the wide flange with either six or 10 holes drilled for the front cover. But, you must be sure that the corresponding first or second design front cover is installed on the block.
Given the possible confusion over which cover the customer has and which block he really needs, it's probably better to make sure all the blocks have 10 bolt holes so they will work with either front cover. Do not use an earlier block with the narrow flange with a plastic front cover under any circumstances because it will leak oil.