No spark on one side of Evinrude 200

ankfj40

Recruit
Joined
Sep 10, 2012
Messages
4
Okay, my first post....here it goes...

I bought a 1992 SeaOx with a 1987 Evinrude 2009 XP V6, figured it would be a good project boat. The previous owner let it sit for a few years but insisted it ran fine prior to sitting. Everything was going okay until I ran into a spark issue. I was not getting spark at all at first and had a local boat mechanic "ohm out" the stator, which turned out to be bad. Replaced the stator with a new one and only got spark on one side of the motor...(the right side if looking from the rear of boat.) Started digging under the two power packs and found a broken wire (ground) under the left power pack. I decided to replace the whole power pack instead of fixing the wire because it was so close to the pack, I didn't think i could get a good splice on it. Once the new power pack was on, I still had spark on just the right side. With the boat started and idling, a timer light shows fire in all three right side plugs but none on the left. Went to the local boat mechanic again and he switched some wires, I think plugging the right side power pack into the left side, resulting in spark in all three left plugs only. I traced the kill switch (black with yellow) wires and could find no shorts, no grounds or damaged areas of wire. I don't mind dumping money into the project, just don't want to dump it into the wrong part. I'm thinking one of three things: something is wrong with the kill switch circuit, replace tight side power pack, or maybe the timer base. Any advice anyone could give will be very much appreciated. I think i have reached the limit on my electronic knowledge. Thank you.
 

ankfj40

Recruit
Joined
Sep 10, 2012
Messages
4
Re: No spark on one side of Evinrude 200

Okay, my first post....here it goes...

I bought a 1992 SeaOx with a 1987 Evinrude 200 XP V6, figured it would be a good project boat. The previous owner let it sit for a few years but insisted it ran fine prior to sitting. Everything was going okay until I ran into a spark issue. I was not getting spark at all at first and had a local boat mechanic "ohm out" the stator, which turned out to be bad. Replaced the stator with a new one and only got spark on one side of the motor...(the right side if looking from the rear of boat.) Started digging under the two power packs and found a broken wire (ground) under the left power pack. I decided to replace the whole power pack instead of fixing the wire because it was so close to the pack, I didn't think i could get a good splice on it. Once the new power pack was on, I still had spark on just the right side. With the boat started and idling, a timer light shows fire in all three right side plugs but none on the left. Went to the local boat mechanic again and he switched some wires, I think plugging the right side power pack into the left side, resulting in spark in all three left plugs only. I traced the kill switch (black with yellow) wires and could find no shorts, no grounds or damaged areas of wire. I don't mind dumping money into the project, just don't want to dump it into the wrong part. I'm thinking one of three things: something is wrong with the kill switch circuit, replace tight side power pack, or maybe the timer base. Any advice anyone could give will be very much appreciated. I think i have reached the limit on my electronic knowledge. Thank you.

Sorry...supposed to say "200 V6" vice "2009 V6"
 

TrueNorthist

Petty Officer 1st Class
Joined
May 16, 2012
Messages
229
Re: No spark on one side of Evinrude 200

My mistake. Looks like the left side powerpack is still an issue. If the right spliced into the left makes the left side fire then it is likely still the left powerpack to blame. Perhaps the left side wiring?
 

ankfj40

Recruit
Joined
Sep 10, 2012
Messages
4
Re: No spark on one side of Evinrude 200

Heading down to boat to take a look at it. Will get back to post soon; and thanks for responding!
 

ankfj40

Recruit
Joined
Sep 10, 2012
Messages
4
Re: No spark on one side of Evinrude 200

Checked out the wiring on both power packs, wires from stator and kill switch circuit.....only found one place where the insulation was damaged (not bad at all). Cut it out and put in a connector anyway. No luck....had fire on one side yesterday, no fire at all today. So, I guess my problem is inconsistant fire on both sides. Had a fresh battery, clean conections, new plugs, new stator, new power pack..... Any suggestions?
 

AlTn

Commander
Joined
Mar 9, 2010
Messages
2,813
Re: No spark on one side of Evinrude 200

cdielectronics.com/troubleshooting
 

TrueNorthist

Petty Officer 1st Class
Joined
May 16, 2012
Messages
229
Re: No spark on one side of Evinrude 200

The site AITn recommends is your best bet at this point. (Select troubleshooting) We will still be here if you hit a wall.
 
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