89 force 125 power head removel

jerryjerry05

jerryjerry05

Supreme Mariner
Joined
May 7, 2008
Messages
17,927
Re: 89 force 125 power head removel

First get a camera!!!
Take pics of EVERYTHING!!!
Then get lot of small bowls and a marker.

Remove the flywheel while it's still on the motor.
Will be easier.
Then start with the drive and then the lower housing.

Electronics.
Cables.


Carbs,then mounting bolts.

The shift linkage has a 1/2"nut holding it in place.
It's a special nut that will be stiff all the way off.
Easier to remove when the carbs etc is off.


I;m sure there will be other answers to add to this.


Just remember to put different bolts and nut in different containers and mark them.
 
8

89capriforce

Cadet
Joined
Jul 28, 2012
Messages
22
Re: 89 force 125 power head removel

is there a special tool needed to remove the flywheel or stator?
 
J

Jiggz

Captain
Joined
Oct 23, 2009
Messages
3,817
Re: 89 force 125 power head removel

For the flywheel you will need a gear puller or a flywheel puller. No special tools for the stator. If this is your first, buy some small zip plastic bags and a permanent marker. bag all bolts and screws separately while labeling each bag. This will make assembly a lot smoother. Some bolts and screws will be rusted, replace them if you can or wire brush 'em and soak in oil until assembly. A manual with disassembly instruction will also be very helpful or at least exploded view.
 
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