Re: Will prop diameter affect speed?
I have a 15.75 x 17P prop and it's intended as a heavy load prop, you don't have a heavy load so that prop isn't a good match. On the flip side, you replaced it with a 13x19P prop which is too small of diameter so you don't have a good match there either (probably lots of exhaust venting around prop barrel). As ST said, I/O props run around 14" diameter, more or less diameter depending on pitch, something like 15x15P or 13.25x23P.
Is the barrel of the prop the same diameter as the lower unit, it should be 4 3/8". If it's a 4" barrel prop, it's intended for an outboard (again, as ST said)
I checked Iboat's website and the only140HP Mercruiser 19P prop that's around 13" is a Quicksilver 5 blade prop, all others were 14-15" diameter. What is the part number of the Solas prop you bought?
If you go with a 17P prop in the correct diameter (14.5 to 15"), you'll probably be over the engine's WOT range, maybe right at the top end.
Something odd, with the 13x19P prop it's only reving 4400RPM at 10MPH, TONS of slip. I would think you should be getting more RPM out of the engine with a prop slipping like that??? Maybe 4400RPM is all the engine will turn under load with it's current tune. WOT RPM should be 4200-4600RPM on the 140HP Mercruiser, and it's best to prop at the top end of that.