1997 Mercruiser 5.7 EFI, Bravo III - Running Hot at High RPMs

JYurek

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Jun 24, 2012
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I know this is the topic of many other threads, but I've been through them all with no luck in finding my particular issue. That said, here is my problem. This spring I changed the impeller for preventative maintenance reasons (no overheating issues prior to this) and since then my engine runs at 170 while idling, but as I increase the RPMs (while underway) the temp gauge climbs to about 200. As soon as i drop back to an idle, the temp almost immediately returns to back down to 170 - sometimes dropping to 140 and slowly moving back up to 170. No alarms are going off either. I also don't remember the engine idling at 170 in previous years - I think it was more like 160.

What I've tried so far:
Looking for pieces of the old impeller - the old impeller came out in tact.

Clogged inlet - Plenty of water coming to the thermostat housing - I measured 2.5 gallons in 15 seconds coming out of the fuel cooler pipe which is where the outlet side of the sea water pump's hose connects to.

Air being introduced int the system - I've attached a clear hose between the end of my fuel cooler and the thermostat housing, ran the boat at all rpms (while underway) and noticed no air bubbles coming through.

Clogged manifolds/risers - I took off the starboard side riser and inspected - looked fairly clean - some corrosion but not enough to block any of the 4 passage ways by more than 10% if that much. Also, while underway the temps on both risers stay at about 105 - measured with an IR gun. I can certainly hold my hand on them with no problem. Due to the visual inspection and low temps I decided not to pull off the port riser at this time.

Thermostat - replaced and still have the same result.

Actual temperature of the engine - while underway I took many readings with an IR gun - averaged around 165 - highest was 175 back on the center of the intake manifold. The thermostat housing and area around the temp sensor read around 160.

Temperature sending unit - replaced and there was no change in the condition.

Where do I go from here? Can my gauge actually be malfunctioning in the way described? Is there a way to test the water pump on the engine?

Any help is appreciated - thanks for reading...

Joe
 

Don S

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Re: 1997 Mercruiser 5.7 EFI, Bravo III - Running Hot at High RPMs

Put a clear hose between the raw water pump and the thermostat housing and see if you see air bubbles. It could be a leak in the pump itself.
 

JYurek

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Jun 24, 2012
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Re: 1997 Mercruiser 5.7 EFI, Bravo III - Running Hot at High RPMs

Put a clear hose between the raw water pump and the thermostat housing and see if you see air bubbles. It could be a leak in the pump itself.

I put the clear hose between the fuel cooler and the t-stat housing - no bubbles present. The fuel cooler is in line between the water pump and the t-stat housing.
 

djp2010

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Jul 14, 2010
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Re: 1997 Mercruiser 5.7 EFI, Bravo III - Running Hot at High RPMs

What did you ever find out with you problem? I have the same issues with a 1997 5.7TBI alpha.
 

JYurek

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Re: 1997 Mercruiser 5.7 EFI, Bravo III - Running Hot at High RPMs

What did you ever find out with you problem? I have the same issues with a 1997 5.7TBI alpha.

No - as you can see nobody really replied to this thread, and I haven't had time to get the boat to a mechanic for trouble shooting yet - should know more in another week or two. Sorry...
 

Alamar-marine

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Aug 19, 2012
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Re: 1997 Mercruiser 5.7 EFI, Bravo III - Running Hot at High RPMs

I would be very interested for some help on this.

I have exactly the same problem on my 5.7 Mine is older and with a carb.

It has spent its life in Salt water not fresh but has been regually flushed out.

This year the head gaskets, both exhaust manifolds and risers have been changed, it has had a new thermostat housing and thermostat - The one with the spring balls. I too have changed the leg impeller (Alpha 1) and carried out the raw water test and in 15 seconds it filled a 5 litre bucket no problems.

At 3500 rpm the temperature sits at 170 deg. As soon as you open up to full power the temperature climbes almost with the rev counter. Its goes all the way to the top of the scale. It gets as soon as you back off to 3500 again the temperature drops back to 170 within a couple of mins.

Is it possible that when the engine is working really hard that some of the cooling ways in the block are blocked?? If so does anyone have a good way of flushing everything out or a good product that can be mixed with the water to loosen any rusty debris in the block. I think the cooling ways are the only remaining option because everything else that I can see has been swapped out.
 
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