Best method for repairs of small chips,scrapes and gouges?

CW180

Petty Officer 2nd Class
Joined
Feb 12, 2012
Messages
114
Now that I can forsee the end of the large scale remedial construction work on my Coastworker, I need to start planning the best methods for tidying up the sides and underneath of the hull.

This boat has been treated harshly by previous owners, and while I know I don't really have the time & skill to make it look like it just came out of a showroom, I would like to clean up its appearance as best as I reasonably can do.

The chines and strakes (and keel) of the boat have got loads of chips/scratches/gouges, and scrapes through the gelcoat, and in a few places, there are small bits of matting just about exposed.
I'm looking for advice on the most effective and hard wearing means of repairing these, bearing in mind that finish techniques are my weak point.

For the most part I'm talking about chips out of the gelcoat that for arguments sake might be on average a 10mm circle, and 2-5mm deep. The deeper ones just about expose matting, but obviously these are very small areas. These tend to be on the chines of the hull.

Then, there are scrapes which are larger area, and these tend to be on the strakes & keel. There's several of these and I'd say they vary from 5-15cm in length, maybe 1-2cm wide.

Products I've already got in the garage are:

Epoxy
Polyester resin
CSM
Roving
Tissue
Biaxial tape
"Choppies" (6mm strands)
Microfibre filler
"Marine Filler" (this stuff: http://www.mailspeedmarine.com/gelcoat-filler/plastic-padding/marine-filler-junior270763.bhtml)
Gelcoat (unwaxed stuff - have got some wax on its way to me)

The stuff I bought with a view to filling small chips and gouges was the plastic padding marine filler product, but on inspection of it, it seems very much like car bodyfiller and while it might be a good product I can't help but think it won't stand up to the rigours of time and jetwashing and so on when use to fill these sort of things. No basis for this doubt admittedly and it might be fine.
Plastic Padding also make a 'gelcoat filler' which I'll try to get so I can try it out.

But what is the best thing to get a very strong & lasting fill on things like this?

Again, when it comes to the longer scrapes where strands of CSM are exposed, what's the most secure repair for these? Should I be grinding them back a bit, and adding some CSM, then maybe tissue & gelcoat to finish?

Ideally, I want to get the hull upside down, but it might not be all that practical given the limited space.
With a boat like this (assuming it's sitting on something soft and supported at numerous points) is it going to harm it to have it sat on its side if I have to?

Many thanks
Jim
 

Georgesalmon

Lieutenant Commander
Joined
Apr 14, 2012
Messages
1,793
Re: Best method for repairs of small chips,scrapes and gouges?

At 2-5mm deep you have a lot of choices. Is there a color match problem? If just white several of your on hand materials will do a fine job. You will need to abrade and clean out the gouges you want to repair. A dremel tool works good for this as would hand sanding. Then make sure very clean with an acetone wash. That marine filler might work well if it has some milled fiberglass in it. But so would epoxy. So would homemade polyester putty with some milled fibre. Make sure you overfill the spots and sand them down. Most everything you use will shrink on curing and you don't want to do it twice. Even filling 5mm probably won't need CSM., but it won't hurt anything just more difficult.
 

Woodonglass

Supreme Mariner
Joined
Dec 29, 2009
Messages
25,924
Re: Best method for repairs of small chips,scrapes and gouges?

Yeah, your gelcoat with some Cabosil added would do the trick too. Just make sure to dremmel and clean.
 
Top