Re: 69 evinrude 55hp Triumph
the piston is not stuck. the clutch dog moves freely on the shaft. I've made it down to the pinion gear .Just afraid to go any futher without asking for some advice
Whoa, you have started dis-assembling the gearcase? Are you telling us that the piston is not stuck in the oil pump? If it isn't, then you probably are heading in the wrong direction.
Just exactly what kind and how, tests did you make before tearing it down? When you checked the voltages at the blue and green wires, were they still connected, or disconnected? And did you check it by jumping the wires directly to the battery?
Anyhow, the most common causes of no shift are:
Electrical, especially the push button switch
Correct oil, any water in it? Dirty? These will result in the piston sticking in the pump.
BY FAR, the most common is that push button switch, followed by crud and grit in the oil causing a stuck piston. Proper diagnosing before repairing is critical.