water in bottom cylinder of 40 hp mercury

n1xmm

Recruit
Joined
Aug 16, 2011
Messages
2
Hi, I have a Mercury 40 hp Classic 4 cylinder Oil Injected outboard serial no: OD229057 Brunswick Corp. Fon Du LAC, Wis. USA. It is a 1993. The trouble I am having is a small amount of water is entering the bottom cylinder. After a short time of running the motor the bottom spark plug stops firing due to water shorting it out. The motor has never been in salt water so I ruled out corrosion through the cylinder wall. The engine looks like new, the paint is not discolored so I ruled out over heating. All the cylinders have 125 psi. It came off a pontoon boat. What else could be the problem? Please help save my families camping trip this summer by giving me a hint of what to look for God Bless!
 

chum1

Petty Officer 1st Class
Joined
Apr 15, 2010
Messages
359
Re: water in bottom cylinder of 40 hp mercury

Lower crank seals or water exhaust cover God Bless!.....should be ready by summer 2012
 

n1xmm

Recruit
Joined
Aug 16, 2011
Messages
2
Re: water in bottom cylinder of 40 hp mercury

Thanks Chum1! You are a very helpful God Send! :) Will replace suggested parts and post my results!
 

Sea Rider

Supreme Mariner
Joined
Sep 20, 2008
Messages
12,345
Re: water in bottom cylinder of 40 hp mercury

Thanks Chum1! You are a very helpful God Send! :) Will replace suggested parts and post my results!

Also check head gasket condition, place a new one if found defective, torque to factory specs.

Happy Boating
 
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