Merc Thunderbolt not firing on all cylinders...

MFGenius

Recruit
Joined
Jul 27, 2011
Messages
1
I have A 50 hp Merc Thunderbolt 500 outboard that came with a '75 MFG gypsy that i bought...the guy i bought from said the 4th cylinder is not firing...is this an expensive fix?
 

hotrod53

Chief Petty Officer
Joined
Oct 16, 2009
Messages
508
Re: Merc Thunderbolt not firing on all cylinders...

depends on the cause, here is what I suggest:

* remove #4 spark plug cap, measure inside the cap to ground, should be around 950 ohms. No resistance, bad wire or bad coil
* if no resistance, remove #4 plug wire from the coil and measure to ground, should be around 950 ohms
* measure the resistance of the coil wire, should not be open. These can break from removing plug wire cap from the spark plug
* measure from coil trigger wire to ground, there should be resistance similar to other cylinders
* check coil #4 ground
* remove your #4 coil and inspect it for burns or a hole burnt thru it.

if none of these are the problem, you probably have a bad switchbox or pickup that is under the flywheel, but start the above first.

I had this problem with my '77 Thundebolt 50hp, I had a broken plug wire which causes a coil to melt down, that energy needs to go somewhere. I needed a new coil for about $38.
 

Faztbullet

Supreme Mariner
Joined
Mar 2, 2008
Messages
15,937
Re: Merc Thunderbolt not firing on all cylinders...

Its vary rare for a coil to go bad, other things cause them them to fail. In my 30 +years of been in the service industry I can count on my hands & toe's the "bad" coils I have replaced. I have also replace a lot that had "failed" due to bad grounds, improper re-installation, and improper customer self repairs, overtightening & cracked insulation....
 
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