Re: Aq131d overheating issue
I had an overheating issue on my aq131 as well. I had the issue at #4 exhaust port. I decided to change the cylinder head. While I had it apart I also replaced the heat exchanger core. I also replaced the exhaust manifold.
Answer to your question tho, yes water does circulate through the exhaust manifold. Thats why the #4 exhaust port goes away...I believe its because of valve overlap, it allows a small portion, probably a light mist of water to get into the port and have its way with the metal.
I found a leak at the bushing in my outdrive as well. I went with a thru-hull water pick-up instead of messing with the drive. The way I was able to determine I had a leak at the drive was I put the muffs on and without running the engine I squeezed the muffs and looked for a water leak on the drive. Mine was leaking water at one of the bushings, so for sure it would have sucked air. I fixed that and it still overheated. So like I say I said screw it and went with the thru hull.
What I didnt realize at first, is if the exhaust manifold is corroded inside it will cause a water restriction on the exit side of the water. So if you're putting water into the heat exchanger you have to get it out as well....if the manifold is corroded it wont let the water out fast enough.
Hope this helps.