1989 Johnson 30 HP outboard (australia)

Cofe

Lieutenant Commander
Joined
Apr 23, 2009
Messages
1,883
Re: 1989 Johnson 30 HP outboard (australia)

It should not be hard to do. The drive shaft on some motors gets rusted in the spline connection in the power head. If it is not rusted, it is simple to do.

I would recommend getting a whole water pump kit if you decide to do it.
 

scott82

Cadet
Joined
May 16, 2011
Messages
6
Re: 1989 Johnson 30 HP outboard (australia)

It should not be hard to do. The drive shaft on some motors gets rusted in the spline connection in the power head. If it is not rusted, it is simple to do.

I would recommend getting a whole water pump kit if you decide to do it.

thanks cofe
 

scott82

Cadet
Joined
May 16, 2011
Messages
6
Re: 1989 Johnson 30 HP outboard (australia)

do you have any pictures/diagrams ???
 

Cofe

Lieutenant Commander
Joined
Apr 23, 2009
Messages
1,883
Re: 1989 Johnson 30 HP outboard (australia)

Scott, here is a procedure.

There should be 4 bolts, and 1 nut/washer holding on the lower unit. Remove the nut/washer first, unscrew the remaining 4 bolts equally, but leave them hanging in the threads a little bit.

Then remove the water intake screens, and unscrew the two brass fittings on the shift rod, turning only the upper one because if the lower half is turned the shift linkage length could be changed.
Then use a pair of needle nose pliers and slide the upper brass fitting up the shift rod. Next carefully remove the plastic ferule that was underneath the brass fitting. The keeper has a vertical slit, use a finger nail or small screwdriver to open the slit, and remove. Shift the gearshift in forward position. The upper brass nut should be then removable. Lower the lower unit slowly. The drive shaft slides out on its splines. Good Luck
 

Attachments

  • Keeper.jpg
    Keeper.jpg
    139.7 KB · Views: 0
Top