383 Mercruiser Misfire...

ofdeod

Recruit
Joined
Apr 10, 2011
Messages
3
I have a 26' Cheetah Fastcat Deckboat, powered by a Mercrusier 383, Bravo 1 outdrive, 22 pitch 4-blade prop. The boat runs really well but it has a misfire and popping noise from the exhaust. It is most prominent when under a load, especially when coming out of the hole or towing a wakeboarder/skier.

Last season I experienced this problem. I took the boat to a local Mercruiser certified mechanic. He plumbed the drive with water and plugged in the laptop. Ran the boat through the series of tests, found no error codes or problems. He could not duplicate what I described. So we did the normal service, fluids, filters, gear oil etc. Pulled the plugs for a compression test, all cylinders read around 150ish. Plugs #2 & #5 looked slightly different than the others on the leaner side. We changed the plugs and plug wires and decided to go and run it....

Nothing changed!!

I took the boat back to the mechanic, we plugged it in the computer again and it showed no error codes or problems, again. We took the fuel injection system off, cleaned and flow tested it and put it back on. Plugged the computer back in and were not able to duplicate the problem. Even while increasing the rpm's slightly with water plumbed to it, nothing seems to be showing up on the computer.

I am just short of pulling the motor, purchase a new one and drop it in. :)

I am sure someone has had similar issues/experiences as mine. If you have any advice I could use a pick-me-up....
 

Lyle29464

Lieutenant
Joined
Mar 10, 2009
Messages
1,261
Re: 383 Mercruiser Misfire...

you told him the problem only happens under a load and he tests it on a hose?


sounds lean what did he flow test? did he check the fuel pump?

Does that boat run over 60? How many RPM when its working right
 

Bt Doctur

Supreme Mariner
Joined
Aug 29, 2004
Messages
19,501
Re: 383 Mercruiser Misfire...

a miss?
dist cap carbon tracking, internal arcing from a bad plug or plug wire
cross-firing, plug wires touching
bad plug wires
bad coil, cracked coil tower
lean fuel mix
burned exaust valve
weak ,failing lifter
 

ofdeod

Recruit
Joined
Apr 10, 2011
Messages
3
Re: 383 Mercruiser Misfire...

They said flow tested the injector nozzles and the fuel pump checked out ok, the boat runs at 4800 rpm, in the 50's not over.
 

ofdeod

Recruit
Joined
Apr 10, 2011
Messages
3
Re: 383 Mercruiser Misfire...

Sounds like I have a good list to start working through, I will take this list and start from the top and work my waydown.....
 

yumaflyer

Recruit
Joined
May 23, 2011
Messages
2
Re: 383 Mercruiser Misfire...

I have a 24' fastcat with poor acceleration performance and had backfire/popping at about ? throttle. Additionally I have idle surge between 900 to 1000 rpm. Other than idle surge the motor is smooth at idle until acceleration. The boat shop is busy but it?s going in at the end of the month. Post any updates and I will do the same. Good luck.
 
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