Algee - After cleaning off the old stuff, you should prime the bare aluminum with zinc chromate primer. As far as we are concerned, the only difference between the yellow and the green is color. (Technically, the yellow primer is less resistive to electrical current, but to a degree that doesn’t matter to much of anything.) Often a ‘normal’ primer is applied to the zinc chromate, but it is not necessary. Thom’s 2 coats of white primer will hide the ‘green’ and allow him to paint the final coat any color he wants.


In a spray can, zinc chromate goes for as much as $16 at marinas. The exact same primer (Tempo brand/12-oz can) is available from aircraft supply places for as little as $3.50/can. Also available online. I have only seen one other brand, same primer but costs even more.


Zinc chromate is high on someone’s “we’re scared of this stuff” list and was removed from a lot of primers. It is still the best sacrificial primer for aluminum parts and as such it is still used in the aircraft and marine industries.