4.3 L OMC ball gear shaft stripped

1985OMC

Recruit
Joined
Jun 24, 2003
Messages
2
I have an 1985 4.3 L OMC that was running great at speed when the engine over-revved and lost power. I have discovered the ball gear shaft splines are stripped. The metal is rusty along the shaft past the oil seals in the intermediate housing. I think the component that the shaft articulates with (Engine coupler?) is wrecked too but that part isn't in my shop manual.<br />What would cause this? I was running the boat with a "sting ray" hydrofoil and I also was running it at full "up" trim because it goes faster at a given throttle range. Could that have caused this or is there something else.<br />I was able to take off the stern drive and intermediate housing ok, but my shop manual does not cover the bell housing. Is there a way to get to the engine coupler w/o taking the engine out of the bilge?
 

hondon

Lieutenant Commander
Joined
Jun 11, 2001
Messages
1,922
Re: 4.3 L OMC ball gear shaft stripped

Generally when this situation happens we focus on the waterpump shaft.What lead you to the ball gears and coupler?
 

1985OMC

Recruit
Joined
Jun 24, 2003
Messages
2
Re: 4.3 L OMC ball gear shaft stripped

When the engine was runing, I could see that the ball gears were not turning. Hence, the problem is between the crank shaft and the ball gear. When I pulled the ball gear shaft the splines were chewed up.
 
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