high reading on Volt Meter

mike456

Petty Officer 2nd Class
Joined
Oct 23, 2005
Messages
133
I have a 1992 5.7L Mercruiser. Volt meter typically registers about 14V when running. Last time out meter was at 14V when idleing but went to 16.5V (red zone) when I increased the RPMs past about 2000. I understand that the most likely cause of a high voltage reading is a bad voltage regulator. Before I spend the money to replace it does anyone have advice on testing it or possible other causes?

I have another issue with my temperature gauge. I don't think its related but I guess it could be an electical issue. End of last season the temp ran at about 160 up to about 3000 RPM but when I accelerated past 3000 it rapidlly ran up to 200+ degrees. Temp would drop back to 160 or so when I slowed back to 2500RPMs. I have a new out drive as of last year (hit something recently ) so I'm pretty sure its not the impeller. over the winter I took off the t-stat housing and found a hole between two of the large chambers. A Merc mechanic said that was not normal so I replaced the housing and all hoses (inlcuding new t-stat). Now my temp gauge runs up to to about 150 at idle (its a 140 T-stat) but will then runs very erratic at high RPMs. It will sometimes run up to 200 and back down to 140 in a matter of 2 or 3 seconds. I have checked the risers at full thottle and they are only slightly warm to touch so I do not think the engine is overheating. I suspect its either a bad temp sender in the t-stat housing (i used my old one in the new housing), my temp gauge is bad or I have some other electical problem that is causing the volt meter and temp gauge issue. The temp issue has existed since last year but the high voltage reading just started this week (which is why I suspect they are unrealted).
Any advice from anyone will be appreciated.
 

Bifflefan

Commander
Joined
May 27, 2009
Messages
2,933
Re: high reading on Volt Meter

I would start with the Alt. Have it rebuilt (alot cheaper than new). Then see about the temp issues. If the alt is sending to much voltage it can mess with the gauges.
The best way would be to install a mechanical gauge in it see what that says. then compare it the original
 

mike456

Petty Officer 2nd Class
Joined
Oct 23, 2005
Messages
133
Re: high reading on Volt Meter

should I start by replacing the voltage regulator or is it more likly an altenator issue?
 

mike456

Petty Officer 2nd Class
Joined
Oct 23, 2005
Messages
133
Re: high reading on Volt Meter

For anyone with this problem............I cleaned the ground connection on the voltage regulator and the problem went away. $0 repair..............the best kind!
 

180shabah

Rear Admiral
Joined
Mar 26, 2005
Messages
4,995
Re: high reading on Volt Meter

corrosion and bad connections - always the best place to start,

Glad you found yours.
 
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