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Old October 23rd, 2009, 04:48 PM
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Default '81 Evinrude 90 Stalls when going into gear

My motor is a 1981 Evinrude 90. Just acquired it. Been sitting for a while and nothing has been done to it. The issue I am having is it stalls when going into gear. Otherwise it runs great. It starts instantly even from a cold start and will idle fine. Once you put it in forward it stalls. You can get around this if you are able to quickly lower the warm up lever and whip it into gear and give it gas. What confuses me is, I had this same problem with my '73 Johnson 85. However, the Johnson also didn't idle well and would cough and sneeze at idle. That was pretty much indicative of dirty low speed jets. This motor however, once you are IN gear, it's all good. You can throttle it back to idle and it will putt putt along all day long. That's making me wonder if it could be some sort of linkage problem. Weirder still is that fact that it doesn't do this nearly as bad going into reverse. Also, when sitting for perhaps a half hour, when I went to restart it, it wouldn't start until I pumped the ball up again. Tank was properly vented. It also absolutely doesn't do this at all when on muffs in my driveway. Just on the water. Any guesses?
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1976 18' Starcraft SuperSport 90HP Evinrude
Restoration thread http://forums.iboats.com/showthread.php?t=357767

1966 16' Starcraft Jupiter 85HP Johnson
Restoration thread http://forums.iboats.com/showthread.php?t=338633 sold
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  #2  
Old October 23rd, 2009, 11:12 PM
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Default Re: '81 Evinrude 90 Stalls when going into gear

bump
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1976 18' Starcraft SuperSport 90HP Evinrude
Restoration thread http://forums.iboats.com/showthread.php?t=357767

1966 16' Starcraft Jupiter 85HP Johnson
Restoration thread http://forums.iboats.com/showthread.php?t=338633 sold
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  #3  
Old October 24th, 2009, 12:54 AM
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Default Re: '81 Evinrude 90 Stalls when going into gear

Clean carbs and how is the idle speed ???
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Old October 24th, 2009, 03:06 AM
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Default Re: '81 Evinrude 90 Stalls when going into gear

Ayuh....chuck it in the scrap heap...its a "Rude" lol

Hey Jeremy when did you become a MODERATOR?

Wish I knew more about outboards, Im of no help!
my 1990 Glastron with the 4 cyl mercruiser eng alpha one i/o
used to stall like that, ya had to go clank it in gear and gas it....
Ended up being = timing & carb overhaul took care of it...
after that, the motor ran like a raped ape....then ....after 1 year started getting less top end and a rougher idle..top speed down to 40mph....then after couple more trips it went flat and was coughin and weak...35mph...rough idle etc
Just found the timing was off...what happened? the centrifugal distributor springs were broke, no advance on the timing......it was maxing out from idle on the advance...

not sure how the newer outboards work thoough, if they are like the old ones...they have a lever that advances the timing as you throttle up, is that attached and working ok? loose? bent? hmmmm.......Im sure you know about all that jazz anyways...

.its something simple I bet!
l
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PROJECT JEZABEL1981 SLEEK-craft Executive 23ft Chevy 350, Chrysler sterndrive Current Resto

Full Resto Project = 1978 Newman 18' Bowfrt 302 Ford OMC stringer 800 sterndrv
awaiting resto! 1961 Glaspar G3 -----------Done = 1990 Glastron Sierra 175
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Old October 24th, 2009, 04:13 AM
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Default Re: '81 Evinrude 90 Stalls when going into gear

At idle it doesn't have enough torque to overcome the inertia of the prop in the water. The problem is not as appearant in reverse because the gear ratio is lower. It is obviously not happy at idle. Since it has been sitting for a while dirty carbs would be highly suspect, but an other wise smooth idle would tend my opinion to lean more toward spark..... timing perhaps...too retarded?
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Old October 24th, 2009, 02:04 PM
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Default Re: '81 Evinrude 90 Stalls when going into gear

Thanks for the info oldrudedude. Especially the bit about the reverse gear ratio. That makes sense now. I plan to clean/rebuild the carbs and maybe crank up the idle speed a little bit. I need to get a tach installed so I know the idle RPMs. I'm not sure how to adjust the timing.
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1976 18' Starcraft SuperSport 90HP Evinrude
Restoration thread http://forums.iboats.com/showthread.php?t=357767

1966 16' Starcraft Jupiter 85HP Johnson
Restoration thread http://forums.iboats.com/showthread.php?t=338633 sold
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  #7  
Old October 24th, 2009, 02:19 PM
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Default Re: '81 Evinrude 90 Stalls when going into gear

https://www.qdrive.net/download/sharelinkdownloader.php?id=55828&key=L4CdX9A3xsOxF 5tqD9KpX9AgHxG7F5EjXxC

Jeremy heres a PDF repair manual for evinrude johnson pdf in case you dont have one CHEERS

ps even stupid ol me was prob on the rights track TIMING and CARB issue! let us know if it gets it!
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~~ Vegasphotoman ~~

......When in doubt, pull out the angle grinder! .......
we have 4 boats....

PROJECT JEZABEL1981 SLEEK-craft Executive 23ft Chevy 350, Chrysler sterndrive Current Resto

Full Resto Project = 1978 Newman 18' Bowfrt 302 Ford OMC stringer 800 sterndrv
awaiting resto! 1961 Glaspar G3 -----------Done = 1990 Glastron Sierra 175
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