Re: Replacing forward gear on 115 94 Mercury
Pinioon and shaft HAVE TO come out to get to the Forward gear, then you will know if you need a pinion or not.
Backlash MUST BE checked when changing EITHER pinion or Forward gear, unless you want to do it again soon when your new gear wears prematurely.
Pinion depth may remain the same but Forward gear bearing race may need reshimming. Won't know until you check on reassembly.