Quote:
Originally Posted by R.Johnson
First I would mark the prop hub to see if it is slipping. Than check all wire connection. Then the reverse hub, and spring.
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Well, here is what I would do: I would ALWAYS begin with an electrical system check with a multimeter. Check the voltages at the blue and green wires at the motor. You should have battery voltage on the green wire with the forward button pushed and the same thing on the blue wire in reverse. Do not disconnect the wires when checking the voltages. And shift it a whole bunch of times to make sure it has good voltage every time.
WARNING, when messing around with the wires, never allow voltage to get to both wires at the same time while it is running. That will bust something---for instance maybe a reverse clutch spring (!!!). Or a forward clutch. Or a drive shaft.
Chances are great that you will have a low voltage on the blue one. That could be a wire corroded almost through somewhere, but more to be expected is a bad shift switch in the control. Extremely common, and expensive. The switches are hard to find too.
Tearing into the lower unit is the last thing to consider and then only after making darn sure the problem isn't electrical.