Re: Nissan 2005 Impeller
Being this is probably the last year I will own this motor, I hate to put out the money for the service manual. Could any of you guys tell where and how to unhook the shift? All of the rest of the procedure I understand except this part. Thanks.
The Factory service manual is a cheap investment, considering what our shop would charge you to fix a botched job. Also consider that having the manual at resale time would add to the value of the used motor. Since a new 40 hp TLDI is at least a $5,000 expenditure, the relative price of the manual is a bargain. The manual details nuances such as fastener torques, which contribute to a quality repair. Working without one is driving blindly.
That said, you can see a diagram of the shift coupler on page 45 of the parts catalog, available at TG's website, for free, as I mentioned previously. The upper and lower shift rods are joined by a brass coupler, which fastens to the rods by means of 3mm stainless roll pins. After you drive out a crosspin, the shift rods can be separated, allowing the LU to be dropped. The factory sells an excellent set of drift punches for removing and installing the roll pins in the coupler, but they cost about $50 a set. The Bubba and Cooter method of selecting an appropriately-sized punch will work fine, if you are careful and skilled enough. The Factory recommends you install a new pin to replace the one that was driven out. If you re-use the old pin, YMMV.
I would personally recommend installing a WP kit, instead of just the impeller, especially if the motor has seen salt or silt. That gives you a new cup, wear plate, bolts, and gaskets. Figuring that the cost of this job is mostly labor, and you do the same labor to replace (only) the impeller, it's money well spent.
If you are still in the dark about the procedure, it may be best to have a qualified Tohatsu/Nissan mechanic do the job for you. Cheaper and faster than having them undo your work. There are also other maintenance chores that are due after 4 years of use. Those are outlined in the owner's manual, as well as the Factory service manual. Some dealers (such as ours) offer a spring fitting-out service (which includes scheduled maintenance and a tank test), usually at a very good price, compared to having individual jobs done piecemeal. Certainly something to consider, if you are unsure of your ability to drop the LU.