i'm prepping to install my new deck after replacing the stringers and transom,
after much searching of the threads i plan on doing the following
1/2in pt plywood - dried for at least a month or until dry
2 coats of epoxy on underside
countersink ss screws through deck to stringers coated with 5200 and cover with epoxy
2 coats of epoxy and cloth on top
followed by rustoleum topside with non slip additive.
i have a few questions and thoughts though.......
1. what type of cloth would be best for the deck topside? i'm thinking biax but thats a heavy cloth to be applying twice......maybe one layer of biax one of finish cloth?.....anything but chopped strand
2. also i've used the pl construction stuff thats popular on this forum a couple times during my project, and i was wandering if anyone has ever used it to fill the void between the hull and the sides of the deck, there's going to be a slite gap there of course, and initially i was going to use peanut butter...... but it gets so expensive buying the epoxy, milled fibers, cabosil....ect ect to make pb, when i could get a case of the pl construction for 50$ at lowes and i think it would work just as well. mind you i've got at least 30 ft of decking to fill around (counting both sides of the hull).
if i do use that i would of course layup the epoxy and cloth on top afterwards.
so please let me know what you guys think,
thanks in advance
after much searching of the threads i plan on doing the following
1/2in pt plywood - dried for at least a month or until dry
2 coats of epoxy on underside
countersink ss screws through deck to stringers coated with 5200 and cover with epoxy
2 coats of epoxy and cloth on top
followed by rustoleum topside with non slip additive.
i have a few questions and thoughts though.......
1. what type of cloth would be best for the deck topside? i'm thinking biax but thats a heavy cloth to be applying twice......maybe one layer of biax one of finish cloth?.....anything but chopped strand
2. also i've used the pl construction stuff thats popular on this forum a couple times during my project, and i was wandering if anyone has ever used it to fill the void between the hull and the sides of the deck, there's going to be a slite gap there of course, and initially i was going to use peanut butter...... but it gets so expensive buying the epoxy, milled fibers, cabosil....ect ect to make pb, when i could get a case of the pl construction for 50$ at lowes and i think it would work just as well. mind you i've got at least 30 ft of decking to fill around (counting both sides of the hull).
if i do use that i would of course layup the epoxy and cloth on top afterwards.
so please let me know what you guys think,
thanks in advance