iboats - The #1 Store For Everything Boating
 
  #1  
Old December 16th, 2008, 11:06 PM
grew153owner grew153owner is offline
Cadet
 
Join Date: Dec 2008
Posts: 13
Default Installing a Quicksilver control to a Mercury 500 Thunderbolt

I need to install a quicksilver control on my 67 thunderbolt which had only 7 wires, and the quicksilver has 11 wires. I can eliminate 3 wires (blue/white, green/white, and purple white) which operate the trim which I do not have. I can also eliminate the tan/blue on the new control which is a warning horn. I just want the ignition, choke, and off to function.

The colors on the original control were black, white, red, tan, yellow, grey, and brown.

The colors on the new control are black, red, black/yellow, purple, yellow/red, grey, and yellow/black.

If anyone can tell me which wire on the new control connects to what color on the old control it would help greatly.

Thanks
Reply With Quote
  #2  
Old December 17th, 2008, 01:56 AM
Faztbullet's Avatar
Faztbullet Faztbullet is offline
Lieutenant Junior Grade
 
Join Date: Mar 2008
Location: Tennessee
Posts: 1,230
Default Re: Installing a Quicksilver control to a Mercury 500 Thunderbolt

Hello.. The control you have is for a adi ignition system and the engine has a thunderbolt ignition.The only way to make this work is to A) buy a harness adapter, part # 84-93669a2 and the emergency stop switch will not work on box. (B) Install old style key switch in box and rewire it to your engine.
__________________
When in doubt,Trim it out!!!
Business Owner & Certifed Technician
20ft Javlin w/250 Junkrude
17ft Bullet w/200 Merc
13ft Allison w/150 I-6
17ft Hydra-Sport 175GT
15ft Allison w/75 Stinger(project)
Reply With Quote
  #3  
Old December 17th, 2008, 09:52 AM
Chris1956 Chris1956 is offline
Fleet Admiral
 
Join Date: Mar 2004
Posts: 8,007
Default Re: Installing a Quicksilver control to a Mercury 500 Thunderbolt

The Merc Controls were the same for the ADI and battery-powered CDI ignitions. What you need is to crossconnect the new control the the motor wiring harness in the boat.

Red (+12VDC) goes to red and black (ground) to black;

White on the motor is power to the ignition and should connect to the purple wire on the control.

yellow on the motor is starter solenoid. That probably connects to the yellow/red wire, but you need to verify it.

Brown on the motor is tach signal, which connects to the grey wire on the control.

Grey on the motor is electric choke solenoid. I am not sure what that connects to on the control. You need to push the choke button and see what wire gets +12VDC.

Tan wire on the motor might be the ignition killer wire and might be unused. Sometimes the killer wire is salmon colored or orange, but since you do not have this color, it might be tan. If it is the killer wire, it will be grounded when the ignition is turned off. Connect it to the Black/yellow wire of the new control.
Reply With Quote
  #4  
Old December 17th, 2008, 01:16 PM
grew153owner grew153owner is offline
Cadet
 
Join Date: Dec 2008
Posts: 13
Default Re: Installing a Quicksilver control to a Mercury 500 Thunderbolt

Thank you, that helps a lot. I'll try to wire it up this weekend and see what happens. I still have the old thunderbolt console but it did not have any cables on it, would it be easier to take the cables off the quicksilver and install them on the old controller. Thanks.
Reply With Quote
  #5  
Old December 17th, 2008, 04:02 PM
Chris1956 Chris1956 is offline
Fleet Admiral
 
Join Date: Mar 2004
Posts: 8,007
Default Re: Installing a Quicksilver control to a Mercury 500 Thunderbolt

If the old Mercontrol is servicable, I would put the throttle and shift cables onto it and avoid all that crimping, soldering and insulating.
Reply With Quote
Reply


Thread Tools Search this Thread
Search this Thread:

Advanced Search
Display Modes

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

vB code is On
Smilies are On
[IMG] code is On
HTML code is Off
Forum Jump

Similar Threads
Thread Thread Starter Forum Replies Last Post
Mercury 500 Thunderbolt question grew153owner Mercury & Mariner Outboards 6 March 22nd, 2009 07:05 PM
MERCURY 500 THUNDERBOLT BOTTLEFED Mercury & Mariner Outboards 2 August 16th, 2006 09:43 PM
mercury 500 thunderbolt timmyspeeds Mercury & Mariner Outboards 8 June 30th, 2004 11:39 AM
mercury 500 thunderbolt alabaugh Non-Repair Outboard Discussions 3 June 11th, 2004 07:09 PM
mercury 500 thunderbolt alabaugh Dockside Chat 2 June 5th, 2004 07:40 AM

iboats Forum Directory
Over 100,000 forum posts organized by topic
Outboard Motor Topics
Mercury Outboards
Johnson Outboards
Evinrude Outboards
Force Outboards
Yamaha Outboards
Mariner Outboards
Suzuki Outboards
Honda Outboards
Chrysler Outboards
Tohatsu Outboards
Nissan Outboards
Outboard Motors: non-repair
Vintage Outboards

I/O and Inboard Topics
MerCruiser
OMC I/O, Inboard
Volvo Penta

Propeller Help
Boat Propellers

Boat Repair and Products
Boat Building and Repair
Fiberglass Boat Repair
Marine Electronics
Boat Trailers and Towing
Boat Names
Boat Covers
Boat Parts

Boating Activities Talk
Boating Topics and Questions
Boating Activities and Destinations
Boating Blunders
Boat Shows
Wakeboarding
Water Skiing

Fishing Discussions
Freshwater Fishing
Saltwater Fishing

Boat Type Topics
Aluminum Boats
Bass Boats
Bowrider Boats
Center Console Boats
Cruiser Boats
Cuddy Cabin Boats
Deckboats
Fishing Boats
Fish and Ski Boats
Houseboats
Jet Boats
Jon Boats
Pontoon Boats
Powerboats
PWC Forum
Ski Boats
New Boats
Used Boats

Boat Manufacturers
Boats 250+ Manufacturers
Bayliner Boats
Sea Ray Boats
Zodiac Boats



Outboards

Power Heads

Lower Units

Propellers

Inflatable Boats

Boat Manuals

Engine Parts

All times are GMT -4. The time now is 03:26 AM.