iboats - The #1 Store For Everything Boating
 
  #1  
Old August 17th, 2008, 03:23 PM
Trace's Avatar
Trace Trace is offline
Cadet
 
Join Date: Aug 2008
Posts: 3
Default 92 Evinrude 40 Leaking at Electric Prime

Fuel is leaking at the electric prime at the base of the lever - leaks much more in manual position. With lever in normal position, fuel spurts out when electric choke is depressed. Removed bracket to remove unit - the manual I have is very basic - and there doesn't seem to be enough slack in lines to pull it out. I see no way to pull it out except straight out, but don't want to tug it not knowing what I might damage. Any step-by-step for a novice on this? What's behind it and shouldn't it just pull straight out.

Thanks for your assistance. Trace.
Attached Images
File Type: jpg Evinrude Engine.jpg (20.4 KB, 5 views)
Reply With Quote
  #2  
Old August 17th, 2008, 04:43 PM
tashasdaddy's Avatar
tashasdaddy tashasdaddy is offline
Moderator
 
Join Date: Nov 2005
Location: Jacksonville, Florida
Posts: 46,217
Default Re: 92 Evinrude 40 Leaking at Electric Prime

fuel lines, an in line and out line. thats all. purple wire connect and the ground to the mounting screw. they do make a rebuild kit, or hunt ebay for a used one, new one +- $160.
Attached Images
File Type: jpg primer solenoid.jpg (9.3 KB, 5 views)
__________________
FLORIDA GATORS
TEBOW Country

See you at the 2nd Florida get together, April 23-25, 2010. Crystal Springs, FL
http://forums.iboats.com/forumdisplay.php?f=13

we all need to support iboats marine store when ever possible. you get, competitive prices. fast shipping, top notch customer service. also it provides us, this great FREE forum.
Reply With Quote
  #3  
Old August 17th, 2008, 09:13 PM
Trace's Avatar
Trace Trace is offline
Cadet
 
Join Date: Aug 2008
Posts: 3
Default Re: 92 Evinrude 40 Leaking at Electric Prime

Thanks much for the quick reply - got it off with some persuasion. The red indicator is split - or cracked? Could that cause the leak? The fuel looked like it was coming out from around the indicator. I looked at an exploded view, but couldn't tell if the indicator actually seals anything.

Thanks again.

Trace
Reply With Quote
  #4  
Old August 17th, 2008, 09:41 PM
tashasdaddy's Avatar
tashasdaddy tashasdaddy is offline
Moderator
 
Join Date: Nov 2005
Location: Jacksonville, Florida
Posts: 46,217
Default Re: 92 Evinrude 40 Leaking at Electric Prime

yes. the handle is part of the manual valve.
__________________
FLORIDA GATORS
TEBOW Country

See you at the 2nd Florida get together, April 23-25, 2010. Crystal Springs, FL
http://forums.iboats.com/forumdisplay.php?f=13

we all need to support iboats marine store when ever possible. you get, competitive prices. fast shipping, top notch customer service. also it provides us, this great FREE forum.
Reply With Quote
  #5  
Old August 18th, 2008, 11:55 PM
Trace's Avatar
Trace Trace is offline
Cadet
 
Join Date: Aug 2008
Posts: 3
Default Re: 92 Evinrude 40 Leaking at Electric Prime

I found a parts breakdown for it. I pulled the cover and the plunger and springs appear good. How does the lever come out of the cover? Does it pull straight out seated in an O-Ring? I think I can get by with a lever, O-Ring and new gasket if I can get the lever out. Thanks much.

Trace.
Reply With Quote
  #6  
Old August 19th, 2008, 05:03 AM
tashasdaddy's Avatar
tashasdaddy tashasdaddy is offline
Moderator
 
Join Date: Nov 2005
Location: Jacksonville, Florida
Posts: 46,217
Default Re: 92 Evinrude 40 Leaking at Electric Prime

never had to do one. it has to be seated with an o ring to keep from leaking.
__________________
FLORIDA GATORS
TEBOW Country

See you at the 2nd Florida get together, April 23-25, 2010. Crystal Springs, FL
http://forums.iboats.com/forumdisplay.php?f=13

we all need to support iboats marine store when ever possible. you get, competitive prices. fast shipping, top notch customer service. also it provides us, this great FREE forum.
Reply With Quote
Reply


Thread Tools Search this Thread
Search this Thread:

Advanced Search
Display Modes

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

vB code is On
Smilies are On
[IMG] code is On
HTML code is Off
Forum Jump

Similar Threads
Thread Thread Starter Forum Replies Last Post
Lower Unit leaking oil, '92 120hp Rope Goat Force & Chrysler Outboards 2 August 12th, 2008 12:24 PM
evinrude 92 40 / 48hp special jeff winter Non-Repair Outboard Discussions 17 June 22nd, 2006 05:37 AM
'92 40 HP Evinrude Water and Exhaust BassnBobTn Johnson & Evinrude Outboards 2 April 29th, 2006 04:30 PM
stuck electric shift on Evinrude 40 AmigaDragon Johnson & Evinrude Outboards 0 June 25th, 2003 01:13 AM
92 Evinrude 40 VRO not run for 2 yrs Ribs Johnson & Evinrude Outboards 2 April 18th, 2003 08:51 AM

iboats Forum Directory
Over 100,000 forum posts organized by topic
Outboard Motor Topics
Mercury Outboards
Johnson Outboards
Evinrude Outboards
Force Outboards
Yamaha Outboards
Mariner Outboards
Suzuki Outboards
Honda Outboards
Chrysler Outboards
Tohatsu Outboards
Nissan Outboards
Outboard Motors: non-repair
Vintage Outboards

I/O and Inboard Topics
MerCruiser
OMC I/O, Inboard
Volvo Penta

Propeller Help
Boat Propellers

Boat Repair and Products
Boat Building and Repair
Fiberglass Boat Repair
Marine Electronics
Boat Trailers and Towing
Boat Names
Boat Covers
Boat Parts

Boating Activities Talk
Boating Topics and Questions
Boating Activities and Destinations
Boating Blunders
Boat Shows
Wakeboarding
Water Skiing

Fishing Discussions
Freshwater Fishing
Saltwater Fishing

Boat Type Topics
Aluminum Boats
Bass Boats
Bowrider Boats
Center Console Boats
Cruiser Boats
Cuddy Cabin Boats
Deckboats
Fishing Boats
Fish and Ski Boats
Houseboats
Jet Boats
Jon Boats
Pontoon Boats
Powerboats
PWC Forum
Ski Boats
New Boats
Used Boats

Boat Manufacturers
Boats 250+ Manufacturers
Bayliner Boats
Sea Ray Boats
Zodiac Boats



Outboards

Power Heads

Lower Units

Propellers

Inflatable Boats

Boat Manuals

Engine Parts

All times are GMT -4. The time now is 02:50 PM.