Johnson 90 HP "Hot" Light

sogrady

Recruit
Joined
Jun 21, 2008
Messages
2
Quick question for the board: we have a 19 foot Triumph equipped with a 90 HP Johnson outboard, of 2005 vintage, which ran like a top for the '05 and '06 summers.

Unfortunately, last season ('07) it began having issues which persist to this summer. Namely, the overheat light coming on at startup.

Symptoms as follows:

* "Hot" light and warning siren (~60 seconds) come on after 1-3 minutes of idle or slightly above speed
* Oil level is adequate
* "Hot" light is activated whether or not the engine is allowed to warm for 30 seconds or 10 minutes
* After "Hot" light, attempts to throttle up induce prop cavitation
* However, after cavitation is induced, if engine is shut off for 30 seconds or more and restarted, it performs normally with no cavitation or "Hot" warning light
* Engine is able to "pee" normally
* Offseason storage/service had a look and informed us that it was caused by a clogging of the intake down close to the prop that also measures speed
* After clearing this, however, condition persists

As a result, I have several questions:

* First, and most obvious: anyone have an idea what the problem is?
* If so, how can it be addressed?
* Does it require servicing? (and what do I tell the servicing personnel to check?)
* Or is it something that can be fixed outside of a shop?

Any and all help much appreciated. I've hunted through the forums and other sites and found suggestions that similar conditions could be caused by:

* Unclean carbs
* Incorrect spark plugs
* Malfunctioning VRO oil pump
* Condensation in the VRO oil pump
* Pinched oil or gas lines
* Worn impellers for the water pumps
etc

But I can't determine which, if any, of those suggestions is the likely cause, and based on that how I should proceed.
 

travz500

Cadet
Joined
Jun 13, 2008
Messages
14
Re: Johnson 90 HP "Hot" Light

replace water pump impellor every couple of years, it will still pee water and will still work but will not pump properly had my own experience with this years ago on my 115 merc on my champion and had the same problem last year on my 20 hp johnson i would start with the impellor
 

sogrady

Recruit
Joined
Jun 21, 2008
Messages
2
Re: Johnson 90 HP "Hot" Light

@travz500: thx for the reply. i'll have them look at the impeller, unless it's something that can be done out of the shop.
 
Top