Re: Mercury 200 outboard drive shaft seal problem
The drive shaft seals in the lower water pump housing should stay stuck in the lower water pump housing when removed. Sounds like they are stuck on the drive shaft. If the drive shaft is carbon steel, likely corrosion stuck them on. I would pry them out or take the case apart and unbolt the pinion gear and then totally remove the drive shaft. If they have corroded onto the drive shaft, then new seals are not going to work very well. In that case you can use a speedi seal (sp?) or I have had good luck with a through cleaning, jb weld as a filler, and then polish back to original od.
Good luck!
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