Re: Modifying a standard aliminium prop?
I think I've tried about everything on aluminum...
You can add some cup to the trailing edge by starting deeper in the blade than stock...this about takes an English wheel to do it right(without pitch blocks, that is).
You can also add cup to the tip with the right tooling hammer and the correct shaped anvil(sp?).
Another good place to play is the leading edge from about 1" from the hub, draw a straight line to the point the tip curve really starts...FWD of this line, a slight curve built into the blade that makes the very leading edge look as though it is almost parallel to the direction of travel, and it doesn't take much here...infact, the inner half should have more than the outer portion.
Alum props don't like to be bent much without cracking, so try a little at a time and use a template where you can, or build a jig of some sort and after changing 1 blade, make the other 2 match as close as you can get.