Re: 1987 merc.200hp blackmax cooling problems
(this is what i'd do at this point) This is only a suggestion, I would pull the lower unit again and set it aside, then pull the block off and make sure the water tube is not plugged by running a piece off say 12 gauge wire down through the water tube. There may just be a piece off the impeller stuck there or the grommet is blocking the water. I tend to think the block is probably clean. The block only has 8 nuts (if i remember correctly) holding it. It really wouldn't be that hard if you have access to a motor hoist or a cherry picker. I believe I would also (if you have a air compressor) apply a little air pressure (20 psi) to the tube at the grommet end and block the other end that goes to the water pump and see if there is a crack in the tube (that is also a possibility). While the block is off remove the thermostats and the poppet valve and back flush, just for good measure. Wished you were alot closer, have all the tools would love to help. Keep me posted, my email address is above if you have any questions feel free.