OptiMax problems

cangoods

Recruit
Joined
Jun 21, 2002
Messages
2
On July of 2000 I purchase a brand new Proline open fisher boat with a Mercury OptiMax150. Here is my story to help any one with the next purchase of a marine product.<br />My first day on my new boat, I decided to break in the boat. So all excited I went out for a pleasure cruise. As I cruised Biscayne Bay an alarm went off, the low oil sensor. This can't be, it was full, but I checked and it had 2 gallons, must be a bad sensor. I came home and called the dealer, they instructed me on a few steps to check the oil. On its second outing I experienced the same low oil sensor, and a high water temp. I made an appointment with the dealer and was able to take the boat in for repairs. A few weeks later I had my boat again.<br /><br />A short period after the repairs were done I heard the same low oil sensor, and back to the shop it went. After appointment and repair, it had to be over a week with out my boat in the middle of dolphin season.<br /><br />Few months later guess what, low oil sensor again, and a new problem. The low oil sensor was accompany with the engine light. The combination of both lights means engine might be running with out oil. This can't be good. I called the shop and made another appointment. Turns out the engine had 2 cylinders burned, so Mercury replaced the power head. I was ecstatic to hear this, since I had so much trouble with this unit.<br /><br />Well I finally got a new power head, its going to run great I thought. As I get ready to leave from the ramp, the shifter is stuck in neutral. This can't be. Another fishing day ruined, and a brand new boat with a pretty Mercury sitting on my trailer. I called the dealership and made another appointment, this time I have to wait on Mercury because the dealer does not have the part. Let's just say another week goes that I do not have a boat.<br /><br />I began to break in my new power head. The boat is now running great. Or so I think. After the break in period I notice the boat is using a lot of oil, I guess that's better then no oil. I called the dealer and told them I was burning about 1 gallon of oil to every 10 gallons of fuel, that's about 7 times the normal amount of oil. So again I made an appointment. At least another week without my boat. These time the replace a recalled part and made a few adjustments.<br /><br />Wow my boat was running great, at least for 3 months before the dreadful low oil sensor came back. My boat had more then enough oil so I continued. Every few outings this alarm would go off but no big deal. I took time off and went to the keys. The black anchor (Mercury) ran good for 17 miles before the low oil with the engine light. Well now she is in the shop and who knows for how long.<br /><br />I have tried to deal with Mercury and nothing, has been solved. Maybe by writing this letter I can help anyone who is shopping for a new engine. I hope my history with Mercury will help you choose your next marine product or which one not to choose. Mercury will replace my engine if it's found to be unrepeatable, but in the modern age what is unrepeairable.<br /><br />If you do buy mercury, do not forget duct tape, it comes in handy to cover up the alarm.
 
Joined
May 28, 2002
Messages
8
Re: OptiMax problems

Cangoods,<br /><br />I wouldn't take out all the blame on Mercury. It appears that you have a Marine Dealer that may be a short a valve. I purchased a XR2 back in 86 and it gave me fits with fuel problems causing the plugs to foul out and eventually cause the engine to produce NO power. This first happened when I was 800 miles from home vacationing and trying to enjoy fishing. The local Hot Rod Merc Tech got it running but advised me that Merc. should be contacted. Thus when I got home I took it to a local Merc dealer and they played with it for a few days and said she is already. Well like you it was a reoccuring problem all over again. I took it back to the same dealer AFTER I called Merc. They sent a technician down to look at the problem. Guess what... It has run like a raped ape ever since. Moral of the story. Get Mercury Involved! <br />Good luck<br />Huddleston Bass
 

John from Madison CT

Petty Officer 2nd Class
Joined
Oct 14, 2001
Messages
176
Re: OptiMax problems

cangoods,<br /><br /> If I was you I would post that exact story on this site:<br /><br />www.HullTruth.com<br /><br />You get tons of exposure there and many other Merc guys who can help.<br /><br />Good Luck,<br /><br />John
 

cangoods

Recruit
Joined
Jun 21, 2002
Messages
2
Re: OptiMax problems

i dealt with merc over a year ago and they blew me off, several times. now that i started posting my story, is when they care. out of 2 years my boat has been 6 months in the shop or broken.
 

blue fin 2

Recruit
Joined
Jun 9, 2009
Messages
2
Re: OptiMax problems

I have a 2001 opti max 135. Great engine for the first two years. ran well, great on fuel , no problems. Third year overheat at low speed, after many conversations with a merc tech, I was advised to ad a cooling kit, it consisted of a rubber hose to brass fittings and a plastic 3/8 fitting, I had a template supplied so I could drill and tap into my exhaust chamber and keep the water moving $70.00 dollars for $6.00 dollars worth of hardware store parts nice slap in the face. a year later I had the water pump impellar replaced, as I do every two years. Four hours into my fishing trip my motor overheats, I get a tow back to the boat launch and head home. I pulled the lower end and found my impellar torn apart around the bronze shaft bushing, Cure replacement composit material shaft bushing, I was told they had problems with the bronze shaft bushing, nice surprise ! Take it out for a test ride and the buzzer comes on again, this time it"s the oil sensor, another $60.00 dollars, put the boat away for the year and wait, my first start this year and another buzzer goes off and on, a dealer friend of mine said it"s probably the control box , another $800.00, anybody have an answer. this motor has 265 hours slow speed stripper fishing. By the way I used to be a merc mech. years ago when they made some of the best products around, like the inline 6 cyl outboard, they ran for ever Thanks all
 

bboy57

Cadet
Joined
Jun 10, 2009
Messages
10
Re: OptiMax problems

New here. I have a 2005 Merc 200 with 228 hours on it that quit running last weekend and had to be towed in. I took it to the dealer I bought it from as it is still under warranty till 2011 (I thought!). After they tested the compression, number 2 and 3 cylinders are at about 50 PSI, all others checked out ok. After downloading computer, they said it had an overheat happened at about 226 or 7 and Mercury does not cover overheats! I never heard any alarm, but they said the alarms work. So my question is What should I do. It is gonna cost over $5K to fix with them. I do not have the money to fix. Should I call bank and let them repo it? Should I attempt to fix it myself? Or should I fight with Mercury? Any help would be appreciated.
Bill
 
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