1960 40 hp Johnson Sheering Pins!

ReillyIII

Recruit
Joined
Jun 4, 2006
Messages
2
I have a 1960 40hp Johnson. It runs great but keeps sheering the flywheel pin. I am not using stainless steel pins. Do I need a stronger pin or what are somethings I can do to fix the problem. Is is a compression issue?<br /><br />Thanks
 

BoatBuoy

Rear Admiral
Joined
May 29, 2004
Messages
4,856
Re: 1960 40 hp Johnson Sheering Pins!

Sounds like it's not being torqued to spec. They will shear the key if not tight enough. Torque should be 100-105 lbs.
 

Silvertip

Supreme Mariner
Joined
Sep 22, 2003
Messages
28,771
Re: 1960 40 hp Johnson Sheering Pins!

Has the keyway in the flywheel and/or crank become a "sloppy fit" and are you using the correct size key. If not, no amount of torque will keep this from happening.
 

CATransplant

Admiral
Joined
Feb 26, 2005
Messages
6,319
Re: 1960 40 hp Johnson Sheering Pins!

Paul's right. The crankshaft taper and the inner taper of the flywheel have to mate very cleanly. The key does not actually drive the flywheel...it merely locates it for timing purposes. A stronger key won't really help, and will probably ruin the flywheel or crankshaft.<br /><br />It's easy, when a key shears, for its metal to be smeared on both the shaft and the flywheel. This makes for an irregular mating surface. The tips in that link should help you get a nice clean mate and, with the proper torque, solve your shearing problem.
 

ReillyIII

Recruit
Joined
Jun 4, 2006
Messages
2
Re: 1960 40 hp Johnson Sheering Pins!

It takes the large socket to remove the nut. Guys thanks for the advise; I am going to check the tapers and make sure I have enough torque. I think that could have been my problem.<br /><br />This has been extremely helpful.<br /><br />Thanks
 

Paul Moir

Admiral
Joined
Nov 5, 2002
Messages
6,847
Re: 1960 40 hp Johnson Sheering Pins!

That's good news. You have the updated crankshaft & flywheel then.
 
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