40 hp johnson wont go over 4200 rpms

ak jim

Recruit
Joined
Jun 27, 2005
Messages
4
when this engine was new at times the rpms would drop from 5200 to 4800 [it has a jet unit ] model #j40elcec serial# g 02274672 this year when i was running it the rpms dropped to 4200. there is no obstruction in jet unit. starts and runs great other than that
 

ED21

Master Chief Petty Officer
Joined
Aug 26, 2003
Messages
829
Re: 40 hp johnson wont go over 4200 rpms

Do the spark plugs look the same?<br />Maybe a clogged carb jet or sticking float.<br />I would also check link & sync of carb.
 

ak jim

Recruit
Joined
Jun 27, 2005
Messages
4
Re: 40 hp johnson wont go over 4200 rpms

the plugs are both a healthy tan color with a little build up. i have gone through the carbs prieviously and did not find anything. can the link & sync affect the rpms that much?
 

ED21

Master Chief Petty Officer
Joined
Aug 26, 2003
Messages
829
Re: 40 hp johnson wont go over 4200 rpms

If it's way off.<br />Are the butteryfly valves in the carbs opening all the way when the throttle is advanced to wide open.<br />Maybe some linkage is loose.
 

ak jim

Recruit
Joined
Jun 27, 2005
Messages
4
Re: 40 hp johnson wont go over 4200 rpms

when i had the carbs off every thing looked good to me. the linkage all looks good, no binding or slop. is there another valve or anything beyond the carbs that can cause this problem? as i said earlier the engine sometimes would run at 5200 rpms and then would drop to 4800, and sometimes it would go from 4800 to 5200 for no apparent reason. when i got to where i was going and shut it off i did not know how it would run when i restarted.
 
Joined
Jun 27, 2005
Messages
9
Re: 40 hp johnson wont go over 4200 rpms

You definately need to look at the carbs when they are completely installed, not when you have then off. Link and Sync can definately rob you of that many RPMs if everything else is operating properly. And the carbs have to be on the motor for an L&L to be effective. For me, I usually make sure the butterflys are completely closed when the motor's control is in idle (not to be confused with the start lever in start position. If you have done your L&L correctly, this will take care of itself, so just leave the start lever alone until you test the whole thing at the end) There are some small cutouts at the top of the butterflys that allow enough gas to get through to idle. So after making sure that the butteryflys close, then check to make sure (as Ed suggested) that the butterflys are wide open (that is, they are completely perpendicular to the carb thoat itself) when the control is in WOT position. Looking in the carb throat when the butterflys are in this position, you should only be able to see the side of the butterflys. Once you have these two positions correct, most everything else is based on RPMs--at certain range of RPMs at idle, and a certain range at WOT. Only a manual (or one of the fellows on here who are much smarter than I am, which is probably most of them can tell you your ranges. <br /><br />You know, it's kind of funny, but I struggled with this problem for a few seasons before figuring it out. I was always getting the manual's listed settings very close, but there always seemed to be one variable that I could only get sort of close (like the difference between START and IDLE) but not perfect, so I just usually guessed at it. But NOW I understand that every single one of the variables have to set correctly for you to get anything even close to an engine's peak performance. And they all have to be set while the engine is completely assembled and functioning.<br /><br />Anyway,good luck. Carb problems seems to be one of the most posted items in any of iboats' forums. But there are tremendously talented people who visit these pages, and, for me, I often thank God I found help like this. <br /><br />Good luck
 

ak jim

Recruit
Joined
Jun 27, 2005
Messages
4
Re: 40 hp johnson wont go over 4200 rpms

thanks guys for the feedback and info. if you dont here from me again it is because i fixed my problem or i am drifting down the river.
 

ED21

Master Chief Petty Officer
Joined
Aug 26, 2003
Messages
829
Re: 40 hp johnson wont go over 4200 rpms

BTW- I would have been lost without the OMC manual for setting up the link & synch.
 
Top