Re: Vacuum line replacement
Gearhead - Just to make sure you have the hose routing right, there should be two hoses not associated with the fuel system (pump and carb I mean). One is an oil recirculation hose that picks up puddled oil from the bottom of the crankcase on the starboard side of the engine down really low, and routes up to the top crank bearing, at the top of the block underneath the flywheel and electrics. This one basically sends puddled oil up to the top bearing, so it can be re-used.It should have been painted with the block if it's original. <br />The other line runs from the front of the intake manifold, just beneath the carb and a little to the starboard, to the intake cover on the starboard side of the engine, just above the fuel pump. This line takes unburnt gasoline from various places where it tends to puddle in the block, and sends it up to the intake cover from where it will go directly into the top cylinder to be burnt. In the old days, they would have simply dumped this puddled fuel out with the exhaust. Rather than dumping fuel/oil into the environment, they burn it on your engine.<br />Sorry for the lengthy explanation. I'm sure you already know half of it, but I want to make sure we're on the same page.<br /><br />Ok, so your question is what type of hose to replace it with. Fuel line works great for both these, since the vacuum and pressure isn't particularly high. I've seen and used various styles of fuel line for these, and really anything works for them - so long as it's fuel rated. I don't believe silicone hose is rated for such use, so forget about it. Actually, it's a very good idea to use fuel rated sealants, line, rubber, etc, everywhere on an outboard since everything will see fuel or fuel vapour at some point.<br />If your having trouble getting the fuel line to fit over the larger nipple, simply warm it up (don't let it burn) and it'll form much more easily. Zip ties or other types of tubing clamps are a good idea even if they weren't originally used.<br /><br />Hope this explains it!