Re: 1969 Evinrude 18 HP gas & oil
That's not a good sign. If you pulled the puller screw out of the hole in the flywheel, it's pretty well stuck, apparently. When you do get it off, you'll probably need to take it somewhere and have the hole helicoiled.<br /><br />Now, one of the reasons this could be stuck on there is a partially sheared woodruff key, or even a completely sheared one. When these shear off, they can virtually weld the flywheel to the crankshaft. <br /><br />As for getting it off at this point, I'm not sure what to suggest. <br /><br />Heat may be required on the flywheel, but...if you heat it up, you do run a risk of heating the crankshaft, too, and ruining the upper crankshaft seal. That can be replaced, of course, but it needs a special tool.<br /><br />If you do decide to try heat, keep the flame away from the crankshaft. Instead, head the flywheel about 1/2-3/4" away from the crankshaft, and heat it evenly by moving the torch around the flywheel. If you have the puller on the flywheel (you may be able to use a longer screw and bypass the damaged section of the hole, after running a tap through it), apply about 50 ft-lbs of torque to the main puller screw to preload the puller.<br /><br />When you've heated the flywheel enough, the flywheel should pop off a bit when it releases. <br /><br />I can't guarantee this method, but it should work. Just try not to heat the crankshaft...just the flywheel and keep heat away from the outer part of the flywheel.<br /><br />Best of luck!