Re: RC Airplanes
"Built a lot of RC planes over the years. Never seen a mechanical vibration cause radio interference yet."
Metal clevis or rod to throttle with vibration can cause an electrical current of it's own.
AM is asking for trouble with a gas engine with CDI ignition.
FM with a PCM receiver is almost a required item to eliminate interference.
DO NOT mount the engine with any isolator type mounts...this can cause harmonics that can destroy anything.
I've got a 4.2 sachs with no isolators because it kept breaking flying wires on my Pitts. I've also got a 8.4 sachs on a 40% Laser that is solid mounted.
My Carden Cap 232 has a DA-150 and with this bird, the weaknesses showed up in std servos used for throttle and smoke.
I learned the hard way never to use a non-ball bearing servo on ANY control surface, even on a 90-120 size bird. Digital if you can swing it, will help your problem more than anything.
A good prop balancer is a must as well.
30 years of this hobby got me to many unlimited competitions and 1 shot at the TOC.....I can fly with'em, but I can't compete with them.
I do think you are getting some interference from your ignition system..or, it could be vibration is causing intermittent loss of contact with non gold-plated contacts....system signal is strong on the ground...if the transmitter is either not "tuned" to the receiver, or you have changed crystals that are more than 1 channel away from factory stock, you will have radio problems sooner or later.