need help-I'm stumped-merc 40 won't start

knkplus5

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Jun 13, 2009
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3
I have used this motor for several years and it has always run great. I started missing last fall (hitting on one cylinder on and off) then died completely ? I had to come in using my electric trolling motor. I have tried to start it this spring but no success so far. I have put in new plugs, mixed new fuel, taken the carb off and cleaned it twice (the first time the needle appeared to be stuck shut). I did my best to inspect the reed valves while I had the carb off (I used a bright light and a probe to check each one as I rotated the crank shaft to give ?access? to each one). The switch box white wire had all the insulation burnt off of it so I replaced the switch box. There was a small tubing running vertically on the fuel pump side (1/8? diameter or smaller) that was cracked/broken so I replaced it (it appeared to be a crank case equalizer?/bleeder?/fuel drain?). I pulled the flywheel to check the key way and key. The compression is 141psi and 145psi. I checked the timing with a light while cranking it and it is good (5deg btdc). I have force fed it fuel down the carb throat while cranking even tried starting fluid a couple times. It has great spark at the right time, good compression, my main suspicion is fuel. I have pulled the plugs several times and they were slightly wet with fuel but not like I would expect considering how much fuel I was attempting to feed it. It did fire one time after I cleaned the carb the first time. I had it off the boat and had it hot wired ? I had to shut it down with the choke. It has not fired since then other than what sounds like slight dieseling when I have cranked it for a long time. I am thinking that I may have a large crank case leak that is preventing fuel from making it to the cylinders. Any suggestions or help would be greatly appreciated!
 

knkplus5

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Joined
Jun 13, 2009
Messages
3
Re: need help-I'm stumped-merc 40 won't start

I pulled the fuel pump off and went through it today. Shot fuel in the cylinders through the spark plug holes, rechecked the compression, rechecked the spark(grounded both polugs and cranked it with a remote starter switch). Every thing seems good but it wont even pop.Help!
 
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