1995 Johnson 60hp Rough Start

hammond1

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Apr 29, 2006
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I have a 1995 Johnson 60hp. When the motor is warmed up it is running great. The problems I am having are when I get to the launch or stop to fish for a while it starts rough. I know it is a two stroke and it is common to have this problem but is there anything I can do to smooth it out? When I go to start it I pump the ball to firm, lift the idle to the top twice and prime it twice. This seems to be the most efficient way but it still has trouble coughing and sputtering and dieing about three or four times before it winds up then it will sit and idle. I rebuilt the carbs on it about a month ago, it went smoothly and it helped considerably. Is this normal starting on this kind of motor? Do I need any special tools to link and sink them? Any opinions would be greatly appreciated.
 

Walker

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Jun 15, 2002
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3,085
Re: 1995 Johnson 60hp Rough Start

Lifting or pumping the idle lever does nothing at all. There is no accelerator pump on your carbs. <br />Try pushing the choke for an 8 count before cranking and when she stumbles bump the choke again.
 

hammond1

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Apr 29, 2006
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Re: 1995 Johnson 60hp Rough Start

Thank you Walker, I have tried the choking and it still dies. What about the linking and sinking, anybody know where I can find some information on how synchronize them?
 

nagasama

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Jun 8, 2006
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Re: 1995 Johnson 60hp Rough Start

hey hammond.<br />your best bet is to get a service manual for your engine AND a parts catalog.<br />i am a novice at outboard engine service, but the factory service manual is a tremendous help.<br />tells you all about getting the carbs in sync (at least, mine does) as well as all other major systems of your engine.<br />the parts catalog will help you identify parts not detailed or pictured in the service manual with ease.
 

hammond1

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Apr 29, 2006
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Re: 1995 Johnson 60hp Rough Start

I don't have the money rite now to buy a service manual for my motor. Is there any link where I can find a section on the manual about linking and sinking the three carbs together? My local library doesn't have one for a 1995 60hp either. Any Ideas?
 

ob

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Aug 16, 2002
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Re: 1995 Johnson 60hp Rough Start

The link/synch has little or nothing to do with your initial starting problem if the engine runs fine once warmed up.Initial start-up is an aquired skill.When the engine is restarted after being warm,it will not require the same cold start procedure.Doing so will cause the engine to flood.Depending on the time that the engine has been shut down since ran warm will dictate whether any or intermittent initiating of the fuel primer switch is needed to settle the engine to a smoothe idle.The roller as well as each carb link has lock screws that can be loosened and retightened for this critical adjustment.<br /><br />My cold start procedure is as follows: <br />1 pump up fuel primer bulb until firm<br />2 while pushing in on the key primer ,crank engine over until it fires.<br />3 once engine fires , you may have to intermittedly push in on the key primer until the engine will settle out and run un-assisted.It's a feel thing.<br /><br />Note- Pushing in on the key switch,initiates the opening of a fuel primer valve,not a choke flap,which allows fuel to bypass the carbuetors and flow directly to the intake chamber once the fuel line has been primed. <br /><br />Anyway,as far as the carb linkage is concerned,your engine has a throttle cam and roller that actuates all three carb flaps.This fiber cam has a factory scribe line on it.The linkage roller should align "exactly on center"with this line when the controls are in neutral and "just touching." If it is touching too hard ,the carb flaps will not fully close in neutral,if not touching at all or gapped,the throttle plates will open late in relation to the timer base advance.You're loooking to attain full closure on the each carb flap in neutral and full horizontal opening of each at full throttle position.Again,i don't think link/synch is your starting issue ,but being set properly will asssure maximum performance from your engine.
 

rickdb1boat

Supreme Mariner
Joined
Jan 23, 2002
Messages
11,195
Re: 1995 Johnson 60hp Rough Start

Have you tried adjusting the low speed needles? If not, this may help the problem. Start with them one full turn out and then on the water, in gear with a friend at the helm or the boat tied to the dock, adjust them 1/8 of a turn equally at a time, allowing a minute or so inbetween to stabilize, until the best idle is obtained. While this may not help with the starting procedure, it may help once it gets going...
 

ob

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Aug 16, 2002
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6,992
Re: 1995 Johnson 60hp Rough Start

If you attempt to readjust the idle mix screws on your engine,make sure you first lightly seat each in the clockwise direction ,counting the exact turns to lightly seat each.I think you'll find the final setting that engine performs best at is between 2 3/4 to 3 1/4 turns open ,depending on engine height setup as it relates to exhaust back pressure on the thru hub.
 

hammond1

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Apr 29, 2006
Messages
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Re: 1995 Johnson 60hp Rough Start

Thank you guys very much, I will go check those adjustments rite away.
 
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