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  1. #1
    Petty Officer 3rd Class
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    Apr 2010
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    Default Outboard removal

    I will be attempting to move my outboard from the pontoon to the stand that I just built for it. Just wondering it there are any tips that may help me avoid anything disasterous. My plan is to either somehow attach the motor to the bucket of the tractor and lift it with that, or pull it up under my shed and attach to a joist and lift it with a come along. I took the cover off of the outboard to see if there are any mounting points that I can attach to, but was unable to find anything sufficient.

    Should I just wrap a tow strap under the power head between the bracked and the midsection?

    Will the power tilt unit and outboard come off as one piece?

    I'm thinking I should attempt to leave all wires and throttle/steering cables attached. I've never removed an outboard before, so I thought this might be easier the having to disconnect and reconnect everything.

    Thanks guys
    2006 Hurricane FunDeck 198 RE w/ Yamaha 115 4-stroke (Sold)
    1989 Monark 20' Pontoon w/ Merc 60

  2. #2
    Vice Admiral 5150abf's Avatar
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    Aug 2007
    Location
    Goshen Indiana
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    Default Re: Outboard removal

    They have lifting eyes specific to your engine and you should get one of those or make one that will work, you want to be carefull lifting that so you don't damage it.

    Somewhere on the flywheel there should be a threaded hole or holes for the eye.
    GO IRISH!!!!

  3. #3
    Lieutenant Junior Grade
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    Apr 2012
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    Abrams, WI
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    Default Re: Outboard removal

    Be nice to know what motor you have.

  4. #4
    Chief Petty Officer
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    Jun 2006
    Location
    Eveleth MN
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    566

    Default Re: Outboard removal

    I use the rafters for my engine lifting. I have 3 2x6's glued together that I lay across 4 rafters to spread the load to be EXTRA safe. Usually it isn't too tough to remove the cables but the wiring harness may require removing extra panels and such.
    87' Kennedy 20' Pontoon....... well some of it is.......
    3rd Pontoon + integrated transom + strakes just on the 3rd
    98' Johnzuki 70hp 4 stroke @ 1500+ trouble free hours
    29mph @ 5900rpm swinging a 14x13 Turbo Pontoon1 stainless (before this MAJOR overhaul)
    Finishing up a MAJOR rebuild involving welding strakes on the 3rd, beefing up and adding more tube to cross member supports, deck extended from 16' to 19.5', Playpen extended from 13' to 16.5', And a new 3/4" deck/carpet/funiture!

  5. #5
    Petty Officer 3rd Class
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    Apr 2010
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    Lufkin, TX
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    Default Re: Outboard removal

    Quote Originally Posted by Georgesalmon View Post
    Be nice to know what motor you have.
    Sorry, I assumed everyone would just look in my sig for that info. It is an '89 60 HP Mercury.

    Thanks for the tips. I'll look around at Harbor Freight and see if I can find anything to attach to the flywheel.
    2006 Hurricane FunDeck 198 RE w/ Yamaha 115 4-stroke (Sold)
    1989 Monark 20' Pontoon w/ Merc 60

  6. #6
    Lieutenant Junior Grade
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    Apr 2012
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    Abrams, WI
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    1,190

    Default Re: Outboard removal

    I should have. Merc has used the same lift ring for years. Probably can borrow one from local marine dealer or buy one pretty cheap. Threads into the top of the flywheel. Best and safest and easiest way to lift the motor.

    Won't find anything at harbor freight that will work. Work right that is.

  7. #7
    Chief Petty Officer BobGinCO's Avatar
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    May 2012
    Location
    Gilpin County, CO
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    538

    Default Re: Outboard removal

    The interesting thing is, that even though Merc specs using a lifting ring that screws into the flywheel, there are ALSO two lifting points built into the motor. I don't see why the ring is necessary, when you have those. That 60 is pretty heavy, but my 115 is about 400 pounds! I'm sure my cherry-picker can handle that!
    2012 Tahoe 24' Fish-N-Fun Tritoon.
    115 Merc 4 Stroke w/13.75 X 13 3 blade aluminum prop
    Tow rig: The Galactica: 2004 F-250 w/V-10 Triton
    http://www.boatus.org/onlinecourse/default.asp

  8. #8

    Default Re: Outboard removal

    lift with your legs not your back

  9. #9
    Petty Officer 3rd Class
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    Apr 2010
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    Lufkin, TX
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    Default Re: Outboard removal

    Got the motor off with no problems. I was able to create a lifting eye out of a $12 bolt puller kit and an eye bolt. I bought a 500 lb ratcheting hoist for $40 and attached it to my garage rafters. Thanks again for the advice.


    086.jpg085.jpg084.jpg
    2006 Hurricane FunDeck 198 RE w/ Yamaha 115 4-stroke (Sold)
    1989 Monark 20' Pontoon w/ Merc 60

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