Please note this thread has been inactive for 90 days. For the best results, please start a new thread.
Results 1 to 5 of 5
  1. #1

    Default Mercury 25hp water pump

    Going from one problem to the next. Ok, so I think my motor is a 1996 instead of a 1995. Serial #OG561706. I was hoping someone could verify the year for me. Also, I replaced the water impeller in the lower unit and I cannot get a steady stream out the water port from the back of the motor. I tried a water hose and muffs as well as a garbage can full of water. There is only a trickle of water intermittently coming out. I cleared the upper rubber hose of debris and made sure the copper line is in place. Water pores out of the lower unit, out the drain holes as well as where the shifter comes out of the lower unit, but not much out the top. I did not use an entire water pump replacement kit as the remaining parts looked to be in ok condition. I also rotated the drive shaft clockwise during installation. Any thoughts on what might be the problem?
    Thanks again for your responses!

  2. #2
    Captain
    Join Date
    Mar 2009
    Location
    Central CAL
    Posts
    3,560

    Default Re: Mercury 25hp water pump

    Are you sure yo got the water tube in the top of the housing? If so you may have a split water tube. Also clean out the pee hole with a tiny drill bit (by hand not on a drill) Mud daubers and leaf cutters LOVE to fill these holes.
    When will people learn that impellers require regular
    replacement and are not drive it till it pukes items?

    1984 Regal Medallion 195
    3.8 V-6 with the dreaded
    OMC Stringer Drive.
    2003 Avalanche w/Hypertech

    If it ain't fixable - don't break it!

  3. #3

    Default Re: Mercury 25hp water pump

    Yes, I'm pretty sure the copper tubing is in place. I slowly guided it into the top housing and water pump. I already cleaned out the pee hole and rubber tubing leading to the thermostat. I also "back flushed" water from the thermostat downward and made sure everything up top was clear. I waited for the motor to get slightly warm before shutting if off but there was still only a trickle of water coming out. Maybe I need to wait longer? Any other thoughts?
    Also, could someone verify the year of my motor.

    Thanks!

  4. #4
    Captain
    Join Date
    Sep 2010
    Location
    New Liskeard, Ontario
    Posts
    3,424

    Default Re: Mercury 25hp water pump

    wrangler;

    It comes up as:

    25 25/ 25 SeaPro 2-cyl 0G438000 0G589999 1997 USA

    From here:

    http://www.marinshopen.se/Motorer/Om...3/Default.aspx

    It is a model:

    1025201TD MERCURY 1997 25

    You have the parts and the correct service manual from a previous post.

    Gerry

  5. #5

    Default Re: Mercury 25hp water pump

    I just wanted to give everyone a little follow-up. I started the motor up again and after waiting for about 2-3 minutes for the engine to warm up, a steady stream of water began pouring out the pee hole. I guess it was only the thermostat regulating the water output. Thanks again for the help!

Similar Threads

  1. dosent pump water with new water pump 03 25hp
    By NYGiants in forum Johnson & Evinrude Outboards
    Replies: 10
    Last Post: May 14th, 2011, 05:32 PM
  2. 25hp 2 stroke mercury water pump change
    By fluidjuice in forum Mercury & Mariner Outboards
    Replies: 2
    Last Post: January 4th, 2010, 01:08 PM
  3. water pump 25hp mercury
    By tontom in forum Mercury & Mariner Outboards
    Replies: 10
    Last Post: December 30th, 2005, 11:50 PM
  4. water pump 25hp mercury
    By tontom in forum Johnson & Evinrude Outboards
    Replies: 1
    Last Post: October 27th, 2005, 07:35 PM
  5. 1981 25hp Mercury, water pump troubles
    By RickMerc in forum Mercury & Mariner Outboards
    Replies: 1
    Last Post: September 23rd, 2003, 03:22 PM
  1. iboats Forum Directory - Over 100,000 forum posts organized by topic