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  1. #1
    Seaman Apprentice
    Join Date
    Nov 2002
    Posts
    47

    Unhappy Drive shaft Broke Mercury V200

    Well it is official, I pulled the lower unit and removed the water pump assembly and the shaft spins freely when the gear case is in gear.
    Looks like a special tool may be needed to proceed further (has off ->). Anyone have a x-long drive shaft (measures 28 3/16" tip to housing. Also, it appears that the little bolt on top of the shaft must have been sheared off (stuck up there still?). Any help and advise is appreciated.

    Thanks...............Mark

  2. #2
    Rear Admiral
    Join Date
    Apr 2007
    Location
    Wright City, MO
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    4,982

    Default Re: Drive shaft Broke Mercury V200

    Little bolt?

    The top of the vertical shaft is splined, no bolt.

    That it spines freely while shifted into gears is only a sign that something is wrong.

    I wouldn't order parts until you get the gearcase apart and have the damaged pieces in your hands.

  3. #3
    Seaman Apprentice
    Join Date
    Nov 2002
    Posts
    47

    Default Re: Drive shaft Broke Mercury V200

    Some have the little 1/4" alignment threaded bolt on top of the splined shaft.
    This one had it, but it was sheared off when I dropped the unit.

    Don't have the tools to disassemble the unit.

  4. #4
    Petty Officer 1st Class
    Join Date
    Mar 2008
    Location
    upstate sc
    Posts
    345

    Default Re: Drive shaft Broke Mercury V200

    no bolt ,just a spring loaded preload pin on top

  5. #5
    Admiral Faztbullet's Avatar
    Join Date
    Mar 2008
    Location
    Tennessee
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    7,327

    Default Re: Drive shaft Broke Mercury V200

    The part number you need is 45-41509A2. It is NLA from Mercury so you will have to find a dealer that may have it in stock or a used one. That is a preload style unit and if you find a new one price is around $600.00up and Marinepowerservice.com say they have it in stock for $699.00. If it where me I would look for the later style unit and install. The newer units are the 1986-2004.
    When in doubt,Trim it out!!!
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