Please note this thread has been inactive for 90 days. For the best results, please start a new thread.
Results 1 to 6 of 6
  1. #1
    Cadet
    Join Date
    Jul 2004
    Location
    Post, Texas
    Posts
    16

    Default 7.5 Mercury drive shaft not aligned correctly

    I have a 7.5 Mercury 1983. When I replaced the impeller, the drive shaft did not align correctly. Now my neutral is closer to the reverse on shifter and I end up starting the engine while in foward gear. And my reverse does'nt work. Can you tell me how I can align the lower unit in order for gear to be correct on shifter? Not very convenient starting in foward and unable to go reverse. Thank you for any help offered.Drobles83

  2. #2
    Supreme Mariner achris's Avatar
    Join Date
    May 2004
    Location
    I come from a land down-under...Perth, Australia
    Posts
    11,905

    Default Re: 7.5 Mercury drive shaft not aligned correctly

    You'll have to drop the lower unit again. Select neutral on the lower unit. If you don't have a spare shift shaft laying around use a small shifter closed up on the splines (not really recommended, but sometimes you can only use the tools you have). Then select neutral on the engine selector lever and bolt it all together again. Easy!Chris...............
    The world takes on a whole new perspective when viewed from 100' below...



    1972 Bertram 'Bahia Mar' 20
    2006 Mercruiser 4.3MPI (0W617679) w/Alpha 1 Gen II (0W829301)
    **
    Please don't send service questions in private messages. They will be ignored. That's what the forum is for. Messages of thanks, always accepted.
    **
    Member of the month -April 2013. http://www.iboats.com/blog/achris-member-of-the-month/

  3. #3
    Cadet
    Join Date
    Jul 2004
    Location
    Post, Texas
    Posts
    16

    Default Re: 7.5 Mercury drive shaft not aligned correctly

    New at boat motors, probably stupid question. How do you go about selecting neutral on lower unit? Before I lower the lower unit should I have the shifter on Neutral and then lower lower unit?Thanks for info, you are really helping alot.Drobles83

  4. #4
    Admiral Chinewalker's Avatar
    Join Date
    Aug 2001
    Location
    1000 Islands, NY
    Posts
    6,621

    Default Re: 7.5 Mercury drive shaft not aligned correctly

    The easiest way to shift the lower unit off the motor is with a pair of pliers - just don't use them on the splined area. In neutral, the prop will spin freely. In forward, it will "ratchet" in one direction. In reverse it will spin freely about 60-degrees in either direction and then spin the driveshaft. I the unit is in neutral and the shift handle is in neutral, you're home free...- Scott
    Share A Project Page for 1971 GW Invader Banchie 13
    http://www.shareaproject.com/pages/p...,p,433,00.html
    Share A Project Page for 1976 American 18
    http://www.shareaproject.com/pages/p...,p,404,00.html
    Share A Project Page for 1974 American 15
    http://www.shareaproject.com/pages/p...,p,405,00.html

  5. #5
    Petty Officer 3rd Class
    Join Date
    Jul 2004
    Location
    Evansville, IN
    Posts
    99

    Default Re: 7.5 Mercury drive shaft not aligned correctly

    See the instructions at the bottom of this link: http://www.brokeboats.com/newpump.html

  6. #6
    Cadet
    Join Date
    Jul 2004
    Location
    Post, Texas
    Posts
    16

    Default Re: 7.5 Mercury drive shaft not aligned correctly

    I want to thank Chinewalker and Jajeeper for their help in aligning my shifter on lower unit. Worked like a charm last night. Thanks fellas.Drobles83

Similar Threads

  1. mercury 115/80 jet drive shaft play
    By tlave in forum Mercury & Mariner Outboards
    Replies: 0
    Last Post: September 27th, 2009, 08:21 PM
  2. Mercury 200 20 HP Drive shaft interchangeability
    By jcollins628 in forum Mercury & Mariner Outboards
    Replies: 0
    Last Post: May 26th, 2009, 07:08 PM
  3. Drive shaft specs Mercury 850
    By adlevo in forum Mercury & Mariner Outboards
    Replies: 1
    Last Post: May 22nd, 2007, 12:13 AM
  4. Prop shaft bent?... or mis aligned? VolvoSX
    By gregtay in forum Mercruiser I/O & Inboard Engines & Outdrives
    Replies: 17
    Last Post: August 11th, 2006, 07:42 PM
  5. Cant get shaft aligned
    By tootoot in forum Mercruiser I/O & Inboard Engines & Outdrives
    Replies: 10
    Last Post: October 18th, 2005, 11:45 AM
  1. iboats Forum Directory - Over 100,000 forum posts organized by topic