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  1. #1
    Cadet thaddeus76's Avatar
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    Default Rust On The Outside Of Spark Plugs

    Hello,
    I have a 1986 mercruiser 140.

    I have searched for a couple hours on rust on spark plugs. What I've found is that it's an indicator of a bad exhaust manifold and/or Riser, among other things. However, I have not found where this rust has to be on the spark plug to be a problem. Mine is on the outside.

    I ran the boat today for the first time since November. After it ran for about 5minutes, I shut it off because my brass drain plug off the exhaust manifold was dripping. It wasn't completely in. When I pulled it off, all the water obviously came out, but I noticed these little black flake sediments. This caught me off guard.

    A little while later, I went to check out the spark plugs and found this on 2 of the 4 spark plugs. There is also rust on the outside of the engine where these spark plugs screw into. It's like a bowl and I wondered if moisture was collecting there, causing the rust.

    http://picasaweb.google.com/JThadH/S...ey=_2KoIotnjOM


    This boat did sit on a trailer all winter, under a boat cover, but the motor box was in the house. The boat cover is not 100% waterproof and the rain would sometimes get in the boat, and periodically, I would pump it out of the bilge.

    My internet research on sediment in the exhaust manifold, coupled with the rust on the plugs, is starting to concern me.

    My question is: Is this the classic "bad exhaust manifold/blown head gasket/Water getting in the engine" scenario or does the spark side of the plug look normal, and the rust on the outside just coming from being layed up not completely protected?

    Thanks. I appreciate your help.

  2. #2
    Chief Petty Officer Mkos1980's Avatar
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    Default Re: Rust On The Outside Of Spark Plugs

    Condensation can cause rust on the spark plugs too. Looks normal to me. Even my MR43T's I used to have on with it being stainless still rusted a little.
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  3. #3
    Moderator Bond-o's Avatar
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    Default Re: Rust On The Outside Of Spark Plugs

    This boat did sit on a trailer all winter, under a boat cover, but the motor box was in the house. The boat cover is not 100% waterproof and the rain would sometimes get in the boat, and periodically, I would pump it out of the bilge.
    Ayuh,.......

    Surface rust on the Outside of the plugs is an indicator that they've been Wet,......
    Nothing More......
    Rust on the Working End of the Sparkplugs indicates water In the motor....

    And,........
    Why would anybody lay-up a boat with the Bilge Plug left in it,..??..??
    If the bow is raised,+ the Bilge Plug is left Out,....
    It'll drain All by Itself...... No bilgepump Necessary......
    Any Grease is Better,..... Than No Grease at All.......

  4. #4
    Rear Admiral JustJason's Avatar
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    Default Re: Rust On The Outside Of Spark Plugs

    nothing "wrong" per se with those plugs.
    But they are a little sooty... for best performance i'd replace them.
    just because you found it that way... doesn't mean it's supposed to be that way.

    Part of diagnostics is spending time figuring out not only what the problem is, but also sorting through what it isn't.

    The older the engine is, the chances of it having more than 1 problem goes up exponentially

    Boating has always been a rich mans hobby. Buying a new boat gets cheaper every year, but the maintenance, the repairs, and the overall cost of ownership of a boat has never gotten any cheaper.

  5. #5
    Cadet thaddeus76's Avatar
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    Default Re: Rust On The Outside Of Spark Plugs

    Thanks for all the responses. I was hoping that was the case. I plan on getting new plugs this week and maybe hit it with some silicone to prevent that rusting.


    Quote Originally Posted by Bond-o View Post
    And,........
    Why would anybody lay-up a boat with the Bilge Plug left in it,..??..??
    If the bow is raised,+ the Bilge Plug is left Out,....
    It'll drain All by Itself...... No bilgepump Necessary......
    The bilge plug was not in at all.
    But there is about 3 inches from the bilge to the bottom of the drain plug, and with water up to that drain plug, it would stretch out over a foot wide.

    I just prefered not to have any standing water in the bilge, even if its only a couple of inches.

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