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  1. #1

    Default Mercruiser outdrive water pump leaking with muffs on

    Sorry to keep posting on this. I just installed a new water pump (housing and all) on my 74 pre-alpha. I'm assuming this is supposed to be water tight, so I hooked up the muffs to see if it leaked. WAter ran from the back of the housing toward where my shift knob is. I'm pretty sure it's coming from between the bottom housing and where the water comes in from the bottom of the outdrive. I've looked at all the diagrams and studied for hours to find the problem. My oil seals are in the bottom housing and the o-ring is in the groove on the bottom housing. Any idea on why it's still leaking? Maybe I'm being paranoid, but I definitely don't want to do any damage. Thanks for any advice.

  2. #2
    Seaman
    Join Date
    May 2011
    Location
    Fort Lauderdale
    Posts
    54

    Default Re: Mercruiser outdrive water pump leaking with muffs on

    Did you use the copper tube guide while installing the lower unit?. Or perhaps the seals for the copper water tube are bad.

  3. #3

    Default Re: Mercruiser outdrive water pump leaking with muffs on

    No, didn't use any copper tube... The lower and upper units of the outdrive are disassembled though, should that make a difference on whether or not it leaks around the water pump housing? Probably a dumb question, I know!

  4. #4
    Captain
    Join Date
    Mar 2009
    Location
    Central CAL
    Posts
    3,560

    Default Re: Mercruiser outdrive water pump leaking with muffs on

    There is a guide tube that goes on top o f the pump outlet to help align the water tube that carries the water up to the powerhead. If that did not get properly inserted into the pump you will get NO water to the engine and lots of water where you are getting it.
    When will people learn that impellers require regular
    replacement and are not drive it till it pukes items?

    1984 Regal Medallion 195
    3.8 V-6 with the dreaded
    OMC Stringer Drive.
    2003 Avalanche w/Hypertech

    If it ain't fixable - don't break it!

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