Please note this thread has been inactive for 90 days. For the best results, please start a new thread.
Results 1 to 5 of 5
  1. #1
    Cadet
    Join Date
    Jan 2002
    Location
    Australia
    Posts
    2

    Default Fuel pump, 4HP Johnson Outboard Motor

    Comment/Question:I have the Evinrude/Johnson outboard shop manual 2-40 HP- 1973-1990. Workingon my 1973-4, 4HP Johnson,I found there is no exploded view of the fuelpump,as mine is in peices i have no idea where the 2 springs fit in betweenthe gaskets.Any help or diagrams would be greatly appreciated. Bryan Littlechild

  2. #2
    Seaman
    Join Date
    Jan 2002
    Location
    Fulton, Missouri
    Posts
    56

    Default Re: Fuel pump, 4HP Johnson Outboard Motor

    Bryan, Your fuel pump is known as an unserviceable type pump. Replace it.

  3. #3
    Cadet Registered
    Join Date
    Apr 2010
    Posts
    1

    Default Re: Fuel pump, 4HP Johnson Outboard Motor

    this is not entirely true. I have the same outboard and if you take the pump off and take it to a dealer, it is a common replacement kit. I just did this this morning and was on the river by noon. you only use the big spring you should see the indention of it on the diaphram. kit "Sierra" part# 18-7823 replaces OMC 393088 worked great for me.

  4. #4
    Supreme Mariner
    Join Date
    Jul 2006
    Location
    Florida Gulf Coast
    Posts
    17,877

    Default Re: Fuel pump, 4HP Johnson Outboard Motor

    Hopefully, after two months, he has it fixed.

  5. #5
    Cadet Registered
    Join Date
    May 2010
    Posts
    1

    Default Re: Fuel pump, 4HP Johnson Outboard Motor

    Hi, similar problem. I took my fuel pump apart, to drain for storage in the tropics. The big spring popped out, and I was not sure where it went back. Seemed to reassemble ok, and it will run at high speed, but as I slow down it dies, and when I squeeze fuel bulb, some fuel squirts out of second gasket in, where there is a little built in groove in the side of the plastic part. Is this normal? Any suggestions as to the problem? The lower part of the asbestos type gasket on the engine shredded, below the lower bolt holding the fuel pump to the engine block. Is that a problem?
    Thanks,
    Doug

Similar Threads

  1. Johnson 9.9 hp fuel pump/fuel tank prob? New Fuel pump solved problem
    By sharboat in forum Johnson & Evinrude Outboards
    Replies: 10
    Last Post: September 28th, 2009, 08:32 AM
  2. need diagram small outboard fuel pump
    By imported_john_l in forum Johnson & Evinrude Outboards
    Replies: 2
    Last Post: March 11th, 2007, 11:57 AM
  3. Electric fuel primer pump on outboard??
    By RVAHA in forum Non-Repair Outboard Discussions
    Replies: 17
    Last Post: March 18th, 2006, 10:38 AM
  4. 35EL77 JOHNSON OUTBOARD MOTOR OIL TO FUEL RATIO
    By SAMMAS5358 in forum Johnson & Evinrude Outboards
    Replies: 3
    Last Post: August 7th, 2005, 11:34 AM
  5. Fuel Pump for Johnson Motor
    By AFDan52 in forum Johnson & Evinrude Outboards
    Replies: 1
    Last Post: April 5th, 2003, 08:43 AM
  1. iboats Forum Directory - Over 100,000 forum posts organized by topic