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  1. #1
    Seaman Apprentice
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    Default 1992 3-4hp evinrude water pump replacement

    Hi All, I figure it's about time to replace my original '92 water pump on my 3 hp. OEM manual is on it's way but not here yet and I'm going stir crazy. The parts breakdown shows a shift rod with cotter pin. I see no access to this externally so I'm guessing I have to remove the power head to get to this. Am I correct? If this is the case I guess a new base gasket would be in order also. Any tricks to this changeout. Thanks, Ken

  2. #2
    Captain
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    Default Re: 1992 3-4hp evinrude water pump replacement

    1992 3hp ? Doesn't the shift rod simply pull out from the lower unit leaving it still connected at the top?

  3. #3
    Seaman Apprentice
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    Default Re: 1992 3-4hp evinrude water pump replacement

    Vic, I hope it's that easy. I loosened the two gearcase bolts and I could tell there was movement of the shift lever but I didn't really put much muscle into dropping it. The parts diagram shows a bushing and an o-ring at the bottom of the shift rod but I wasn't sure if it was threaded. Have you done this on yours? Thanks, Ken

  4. #4
    Fleet Admiral HighTrim's Avatar
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    Default Re: 1992 3-4hp evinrude water pump replacement

    "http://www.crowleymarine.com/brp_parts/diagrams/36418.cfm"

    sorry, typing at same time and did not notice you had the parts diagram.
    Last edited by HighTrim; February 16th, 2008 at 11:31 AM. Reason: edit

  5. #5
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    Default Re: 1992 3-4hp evinrude water pump replacement

    Have you done this on yours
    I dont have a 3hp mines a 6hp. That has a retaining ring to keep the shift rod in the lower unit and it simply pulls out from the shift lever mechanism at the top. The 3hp is clearly different and as there is no retainer at the bottom I'd expect it to just pull out from there. It certainly wont pull out from the top. Pulled mine a part a couple of times but never needed a manual.

  6. #6
    Seaman Apprentice
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    Default Re: 1992 3-4hp evinrude water pump replacement

    My luck the rod will be threaded at the bottom like my 50hp and I'll rip the threads out if I pull too hard. I did read on another thread about having to remove the power head but it was an older motor. I guess I can wait a week, my manual will be here by then. Thanks, Ken

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